Komatsu PC1800-6 Hydraulic Excavator Field Assembly Instruction SEAW002201

Description

• Model List:
  • PC1800-6 Hydraulic Excavator

• 1. MAIN MENU
• 2. COVER
• 3. CONTENTS
• 4. GENERAL
• 4.1. SPECIFICATIONS
• 4.2. POINTS REGARDING LOCAL ASSEMBLY
• 4.3. BOLT TIGHTENING TORQUE AND BOLT TIGHTENING
• 4.4. SEPARATE UNITS
• 4.5. TRANSPORTATION STYLE OF LOADING SHOVEL (WORK EQUIPMENT ONLY)
• 4.6. LIST OF PARTS SENT INDIVIDUALLY
• 4.7. ASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE
• 4.8. KIT LAYOUT DIAGRAM
• 4.9. TOOLS AND EQUIPMENT TO BE USED
• 5. ASSEMBLY OF CHASSIS
• 5.1. A1. ASSEMBLY OF TRUCK FRAME AND AXLE
• 5.2. A2. TRAVEL MOTOR PIPING
• 5.3. A3. IDLER CRUSHION CYLINDER PIPING
• 5.4. A4. INSTALLATION OF TRAVEL MOTOR GUARD AND TRACK FRAME UNDER COVER
• 5.5. A5. FILING SWING CIRCUIT WITH GREASE
• 5.6. A6. ASSEMBLY OF TRAVEL
• 5.7. A7. SWIVEL TRAVEL PIPING
• 5.8. A8. SWING CIRCLE GREASE TUBE PIPNG
• 5.9. A9. INSTALLNG OF LEFT AND RIGHT LADDERS
• 5.10. A10. INSTALLATION OF LEFT CATWALK
• 5.11. A11. INSTALLATION OF RIGHT CATWALK
• 5.12. A12. INSTALLATION OF CATWALK, HANDRAIL BESIDE OPERATORS CAB
• 5.13. A13.
• 5.14. A14. INSTALLATION OF HANDRAIL FOR GETTING IN AND OUT OF OPERATORS CAB
• 5.15. A15.
• 5.16. A16. INSTALLATION OF HANDRAIL AT REAR OF OPERATORS CAB
• 5.17. A17.
• 5.18. A18. OPERATORS CAB FRONT FRAME, HANDRAIL
• 5.19. A19. LEFT DECK HANDRAIL
• 5.20. A20. RIGHT DECK HANDRAIL
• 5.21. A21. INSTALLATION OF LADDER ON TOP OF HYDRAULIC TANK
• 5.22. A22. INSTALLATION OF COUNTERWEIGHT
• 5.23. A23. INSTALLATION OF COUNTERWEIGHT LADDER (LEFT AND RIGHT)
• 5.24. A24. INSTALLATION OF HANDRAIL ON TOP OF FUEL TANK, COUNTERWEIGHT
• 5.25. A25. INSTALLATION OF FUEL TANK VIBRATION STOPPER BRACKET
• 5.26. A26. INSTALLATION OF GREASE REEL, HOSE, BRACKET
• 5.27. A27. INSTALLATION OF LEFT CAB BASE ASSEMBLY
• 5.28. A28. INSTALLATION OF OPERATORS CAB ASSEMBLY
• 5.29. A29. INSTALLATION OF WIPER MOTOR COVER INSIDER OPERATRS CAB
• 5.30. A30. HANDRAIL ON BOOM FOOT AND LEFT PUMP
• 5.31. A31. HANDRAIL ABOVE THE RH DOOR AND ABOVE THE HYDRAULIC OIL TANK
• 5.32. A32. EMERGENCY STOP SWITCH, FUEL CUTTING
• 5.33. A33A. HANDRAIL ABOVE THE RADIATOR (OPTIONAL)
• 5.34. A33B. CONNECTION OF HYDRAULIC PIPING OPERATORS CAB ASSEMBLY
• 5.35. A34. CONNECTION OF WINDOW WASHER HOSE OF OPERATOR/S CAB ASSEMBLY
• 5.36. A35. CONNECTION OF AIR PIPING OF LEFT CAB ASSEMBLY
• 5.37. A36. CONNECTION OF GREASE PIPING OPERATORS CAB ASSEMBLY
• 5.38. A37. WIRE HARNESS (WASHER TANK, WORKING LAMP AND OPERATORS CAB BASE LIGHT)
• 5.39. A38. AIR CONDITIONER HOSE, HARNESS AND PIPING
• 5.40. A39. INSTALLATION OF COUNTERWEIGHT LAMP (OPERATION)
• 5.41. A40. START ENGINE
• 5.42. A41. FINAL TIGHENING OF SWING CIRCLE OF SWING CIRCLE MOUNTING BOLTS
• 6. ASSEMBLY OF POWERASSISTED LADDER
• 6.1. L1 POWERASSISTED LADDER
• 7. PC1800 INSTALLATION OF BACKHOE WORK EQUIPMENT
• 7.1. C1. INSTALLATION OF BOOM CYLINDER TO CHASSIS
• 7.2. C2. INSTALLATION OF BOOM CYLINDER PIPING
• 7.3. C3. BLEEDING AIR FROM BOOM CYLINDER
• 7.4. C4. BOOM SUBASSEMBLY
• 7.5. C5. INSTALLATION OF BOOM ASSEMBLY
• 7.6. C6. INSTALLATION OF BOOM CYLINDER TOP PIN
• 7.7. C7. CONNECTION OF ARM ASSEMBLY TO BOOM
• 7.8. C8. INSTALLATION OF HOSES BETWEEN BOOM AND CHASSIS
• 7.9. C9. INSTALLATION OF ARM CYLINDER PIN
• 7.10. C10. BLEEDING AIR FROM ARM CYLINDER
• 7.11. C11. INSTALLATION OF HYDRAULIC BETWEEN BOOM AND ARM
• 7.12. C12. CONNECTION OF GREASE PIPING FOR BOOM
• 7.13. C13. CONNECTION OF WIRING BETWEEN BOOM AND CHASSIS
• 7.14. C14. INSTALLATION OF HOSES BETWEEN BOOM AND SHASSIS
• 7.15. C15.
• 7.16. C16. CONNECTION OF BUCKET ASSEMBLY TO ARM
• 7.17. C17. INSTALLATION OF BUCKET LINK
• 7.18. C18. BLEEDING AIR FROM BUCKET CYCLINDER
• 8. ASSEMBLY MANUAL FOR LOADING SHOVEL WORK EQUIPMENT
• 8.1. LS1. INSTALLATION OF ARM CYLINDER TUBES AND HOSES
• 8.2. LS2. INSTALLATION OF BUCKET HOSES
• 8.3. LS3. INSTALLATION OF BOTTOM DUMP HOSES AND TUBES
• 8.4. LS4. INSTALLATION OF PILOT SOLENOID VALVE
• 8.5. LS5. INSTALLATION OF BOTTOM PRIORITY VALVE
• 8.6. LS6. INSTALLATION OF ARM PILOT DRAIN CIRCUIT
• 8.7. LS7. INSTALLATION OF CONTROL PARTS
• 8.8. LS8. INSTALLATION OF HORN SWITCH
• 8.9. LS9. CHANGE OF ARM PILOT PIPING
• 8.10. LS10. REMOVAL OF BOOM FOOT HANDRAIL
• 8.11. LS11. INSTALLATION OF ARM CYLINDER BOTTOM PARTS
• 8.12. LS12. INSTALLATION OF ARM CYLINDER BOTTOM PARTS
• 8.13. LS13. INSTALLATION OF BOOM CYLINDER PIPING
• 8.14. LS14. INSTALLATION OF BOOM ASSEMBLY
• 8.15. LS15. INSTALLATION OF BOOM CYLINDER HEAD PINS
• 8.16. LS16. INSTALLATION OF GREASE FEED HOSE BETWEEN MACHINE BODY AND BOOM
• 8.17. LS17. INSTALLATION OF BUCKET CYLINDER ASSEMBLY
• 8.18. LS18. INSTALLATION OF ARM ASSEMBLY
• 8.19. LS19. INSTALLATION OF ARM CYLINDER ASSEMBLY
• 8.20. LS20. INSTALLATION OF HOSES BETWEEN BOOM AND ARM
• 8.21. LS21. INSTALLATION OF BUCKET CYLINDER HOSES
• 8.22. LS22. INSTALLATION OF GREASE FEED HOSE OF BUCKET CYLINDER
• 8.23. LS23. INSTALLATION OF BUCKET ASSEMBLY
• 8.24. LS24. INSTALLATION OF BOTTOM DUMP HOSE AND GREASE FEED HOSE BETWEEN ARM AND BUCKET
• 9. INSPECTION AND SERVICING PROCEDURES AFTER FINISHING ALL THE ASSEMBLY AND INSTALLATION WORKS
• 9.1. M1. INSPECTING THE OIL LEVEL AND WATER LEVEL IN RESPECTIVE SECTIONS AND REFILLING THEM
• 9.2. SELECTION OF THE APPROPRIATE FUEL TYPE FITTING TO THE ATMOSPHERIC TEMPERATURE RANGE
• 9.3. M2. FLUSHING OF HYDRAULIC CIRCUIT
• 9.4. M3. RELEASING RESIDUAL PRESSURE FROM HYDRAULIC CIRCUIT