Komatsu PC1800-6 Hydraulic Excavator Operation and Maintenance Manual SEAM022902

Description

• Model List:
  • PC1800-6 Hydraulic Excavator

• 1. MAIN MENU
• 2. COVER PAGE
• 3. FOREWORD
• 4. SAFETY INFORMATION
• 5. INTRODUCTION
• 6. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 7. CONTENTS
• 8. SAFETY
• 8.1. GENERAL PRECAUTIONS
• 8.2. PRECAUTIONS DURING OPERATION
• 8.2.1. BEFORE STARTING ENGINE
• 8.2.2. AFTER STARTING ENGINE
• 8.2.3. TRANSPORTATION
• 8.2.4. BATTERY
• 8.2.5. TOWING
• 8.2.6. LIFTING OPERATIONS
• 8.3. PRECAUTIONS FOR MAINTENANCE
• 8.3.1. BEFORE CARRYING OUT MAINTENANCE
• 8.3.2. DURING MAINTENANCE
• 8.4. POSITION FOR ATTACHING SAFETY LABELS
• 9. OPERATION
• 9.1. GENERAL VIEW
• 9.1.1. GENERAL VIEW OF MACHINE
• 9.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 9.2. EXPLANATION OF COMPONENTS
• 9.2.1. MACHINE MONITOR
• 9.2.2. SWITCHES
• 9.2.3. LAMP
• 9.2.4. CONTROL LEVERS, PEDALS
• 9.2.5. DOOR LOCK
• 9.2.6. POCKET
• 9.2.7. HANDLING AIR CONDITIONER
• 9.2.8. EMERGENCY ESCAPE HAMMER
• 9.2.9. EMERGENCY ESCAPE LADDER
• 9.2.10. CAP, COVER WITH LOCK
• 9.2.11. ASHTRAY
• 9.2.12. CAR RADIO
• 9.2.13. FUSE
• 9.2.14. CIRCUITBREAKER
• 9.2.15. CONTROLLERS
• 9.2.16. TOOL BOX
• 9.2.17. GREASE PUMP
• 9.2.18. HANDLING GREASE PUMP
• 9.2.19. HANDLING ACCUMULATOR
• 9.2.20. HEALTH MONITOR
• 9.3. OPERATION
• 9.3.1. CHECK BEFORE STARTING ENGINE
• 9.3.2. STARTING ENGINE
• 9.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 9.3.4. MOVING MACHINE OFF
• 9.3.5. STEERING MACHINE
• 9.3.6. STOPPING MACHINE
• 9.3.7. SWINGING
• 9.3.8. OPERATION OF WORK EQUIPMENT
• 9.3.9. HANDLING WORKING MODE
• 9.3.10. PROHIBITIONS FOR OPERATION
• 9.3.11. PRECAUTIONS FOR OPERATION
• 9.3.12. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
• 9.3.13. HOW TO ESCAPE FROM MUD
• 9.3.14. WORK POSSIBLE USING HYDRAULIC EXCAVATOR
• 9.3.15. PHENOMENA THAT ARE NOT FAILURES
• 9.3.16. PARKING MACHINE
• 9.3.17. CHECK AFTER FINISHING WORK
• 9.3.18. STOPPING ENGINE
• 9.3.19. CHECK AFTER STOPPING ENGINE
• 9.3.20. LOCKING
• 9.4. TRANSPORTATION
• 9.4.1. PRECAUTIONS FOR TRANSPORTATION
• 9.4.2. PARTS FOR TRANSPORT
• 9.5. COLD WEATHER OPERATION
• 9.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 9.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 9.5.3. AFTER COLD WEATHER
• 9.6. LONGTERM STORAGE
• 9.6.1. BEFORE STORAGE
• 9.6.2. DURING STORAGE
• 9.6.3. AFTER STORAGE
• 9.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 9.7. TROUBLESHOOTING
• 9.7.1. WHEN FUEL RUNS OUT
• 9.7.2. PHENOMENA THAT ARE NOT FAILURES
• 9.7.3. METHOD OF TOWING MACHINE
• 9.7.4. PRECAUTIONS ON PARTICULAR JOBSITES
• 9.7.5. IF BATTERY IS DISCHARGED
• 9.7.6. OTHER TROUBLE
• 10. MAINTENANCE
• 10.1. GUIDES TO MAINTENANCE
• 10.2. OUTLINES OF SERVICE
• 10.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 10.2.2. OUTLINE OF ELECTRICAL SYSTEM
• 10.2.3. OUTLINE OF HYDRAULIC SYSTEM
• 10.2.4. RELEASING PRESSURE
• 10.2.5. BLEEDING AIR FROM CIRCUIT
• 10.3. CONSUMABLE PARTS LIST
• 10.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 10.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 10.5.1. INTRODUCTION OF NECESSARY TOOLS
• 10.5.2. TORQUE LIST
• 10.6. PERIODIC REPLACEMENT OF CRITICAL SAFETY PARTS
• 10.7. MAINTENANCE SHEDULE CHART
• 10.7.1. MAINTENANCE SCHEDULE CHART
• 10.8. SERVICE PROCEDURE
• 10.8.1. INITIAL 100 HOURS SERVICE (ONLY AFTER THE FIRST 100 HOURS)
• 10.8.1.1. CLEAN STRAINER OF PTO LUBRICATING OIL FILTER
• 10.8.2. INITIAL 250 HOURS SERVICE
• 10.8.2.1. REPLACE FUEL FILTER CARTRIDGE
• 10.8.2.2. CHANGE OIL IN SWING MACHINERY CASE
• 10.8.2.3. CHANGE OIL IN PTO CASE
• 10.8.2.4. CHANGE OIL IN FINAL DRIVE CASE
• 10.8.2.5. CHECK ENGINE VALVE CLEARANCE, ADJUST
• 10.8.3. WHEN REQUIRED
• 10.8.3.1. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
• 10.8.3.2. CLEAN INSIDE OF COOLING SYSTEM
• 10.8.3.3. CHECK AND TIGHTEN TRACK SHOE BOLTS
• 10.8.3.4. CHECK AND ADJUST TRACK TENSION
• 10.8.3.5. CHECK ELECTRICAL INTAKE AIR HEATER
• 10.8.3.6. REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE) (KOMATSU TOOTH)
• 10.8.3.7. ADJUST BUCKET CLEARANCE
• 10.8.3.8. CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
• 10.8.3.9. CHECK AND ADJUST AIR CONDITIONER
• 10.8.3.10. CLEANING, REMOVING DIRT FROM LINE FILTER
• 10.8.3.11. REPLACEMENT OF FAN BELT AND ADJUSTMENT OF AUTO TENSIONER
• 10.8.4. CHECK BEFORE STARTING
• 10.8.4.1. CHECK COOLANT LEVEL, ADD WATER
• 10.8.4.2. CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL
• 10.8.4.3. CHECK FUEL LEVEL
• 10.8.4.4. CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
• 10.8.4.5. CHECK FOR CLOGGING OF AIR CLEANER
• 10.8.4.6. CHECK ELECTRICAL WIRING
• 10.8.4.7. CHECK FUNCTION OF HORN
• 10.8.4.8. CHECK OIL LEVEL IN PTO CASE, ADD OIL
• 10.8.4.9. DRAIN WATER, SEDIMENT FROM FUEL TANK
• 10.8.4.10. CHECK CENTRAL MONITOR
• 10.8.5. EVERY 10 HOURS SERVICE
• 10.8.5.1. LUBRICATING
• 10.8.5.2. ARMBUCKET COUPLING PIN (2 POINTS)
• 10.8.5.3. ARMLINK COUPLING PIN (2 POINTS)
• 10.8.5.4. BUCKET CYLINDER ROD END PIN (2 POINTS)
• 10.8.5.5. LINK COUPLING PIN (4 POINTS)
• 10.8.5.6. BUCKETLINK COUPLING PIN (2 POINTS)
• 10.8.5.7. BOOM CYLINDER FOOT PIN
• 10.8.5.8. BOOM FOOT PIN
• 10.8.5.9. BOOM CYLINDER ROD END PIN
• 10.8.5.10. ARM CYLINDER FOOT PIN
• 10.8.5.11. BUCKET CYLINDER FOOT PIN
• 10.8.5.12. BOOMARM COUPLING PIN
• 10.8.5.13. ARMLINK COUPLING PIN
• 10.8.5.14. SWING CIRCLE
• 10.8.6. EVERY 100 HOURS SERVICE
• 10.8.6.1. CHECK OIL LEVEL IN SWING MACHINERY CASE
• 10.8.7. EVERY 250 HOURS SERVICE
• 10.8.7.1. LUBRICATING
• 10.8.7.1.1. FAN PULLEY ASSEMBLY (2 POINTS)
• 10.8.7.1.2. TENSION AND PULLEY ASSEMBLY (2 POINTS)
• 10.8.7.2. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
• 10.8.7.3. CHANGE DRAIN FILTER CARTRIDGE
• 10.8.7.4. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE AND BYPASS FILTER CARTRIDGE (FRONT AND REAR ENGINE)
• 10.8.7.5. CHECK ALTERNATOR DRIVE BELT TENSION ADJUST
• 10.8.7.6. CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST (ONLY FOR MACHINES EQUIPPED WITH AIR CONDITONER)
• 10.8.7.7. CHECK LEVEL OF BATTERY ELECTROLYTE
• 10.8.7.8. CHECK, CLEAN FUEL STRAINER
• 10.8.7.9. CHECK AND TIGHTEN TRACK SHOE BOLTS
• 10.8.7.10. CHECK AND TIGHTEN TRACK FRAME AND AXLE CONNECTING BOLTS
• 10.8.7.11. REPLACE FILTER ELEMENT OF HYDRAULIC TANK BREATHER
• 10.8.8. EVERY 500 HOURS SERVICE
• 10.8.8.1. CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS, AFTER COOLER FINS, CONDENSER FINS (ONLY FOR MACHINES EQUIPPED WITH AIR COND
• 10.8.8.2. CLEAN PILOT FILTER STRAINER
• 10.8.8.3. CLEAN STRAINER OF PTO LUBRICATING OIL FILTER
• 10.8.8.4. REPLACE FUEL FILTER CARTRIDGE
• 10.8.8.5. CLEAN FRESH/RECIRC AIR FILTERS OF AIR CONDITIONER (ONLY FOR MACHINES EQUIPPED WITH AIR CONDITIONER)
• 10.8.8.6. CHECK FAN BELT
• 10.8.8.7. CHANGE HYDRAULIC FILTER ELEMENT
• 10.8.9. EVERY 1000 HOURS SERVICE
• 10.8.9.1. CHANGE OIL IN SWING MACHINERY CASE
• 10.8.9.2. CHECK TURBOCHARGER CLAMPING JOINT
• 10.8.9.3. CHANGE OIL IN PTO CASE
• 10.8.9.4. REPLACE CORROSION RESISTOR CARTRIDGE
• 10.8.9.5. CHECK INSPECTION OF WELDING STRUCTURE (COLOR CHECK)
• 10.8.10. EVERY 2000 HOURS SERVICE
• 10.8.10.1. CHANGE OIL IN FINAL DRIVE CASE
• 10.8.10.2. CLEAN, CHECK TURBOCHARGER
• 10.8.10.3. CHECK TURBOCHARGER ROTOR PLAY
• 10.8.10.4. CHECK SWING PINION GREASE LEVEL, ADD GREASE
• 10.8.10.5. CLEAN ENGINE BREATHER
• 10.8.10.6. CLEAN HYDRAULIC TANK STRAINER
• 10.8.10.7. CHECK ALTERNATOR, STARTING MOTOR
• 10.8.10.8. CHECK ENGINE VALVE CLEARANCE, ADJUST
• 10.8.11. EVERY 4000 HOURS SERVICE
• 10.8.11.1. CHECK WATER PUMP
• 10.8.11.2. CHECK VIBRATION DAMPER
• 10.8.11.3. CHECK FAN PULLEY AND TENSION PULLEY
• 10.8.11.4. CHECK AIR COMPRESSOR, ADJUST
• 10.8.12. EVERY 5000 HOURS SERVICE
• 10.8.12.1. CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER
• 11. SPECIFICATIONS
• 11.1. SPECIFICATIONS
• 12. OPTIONS, ATTACHMENTS
• 12.1. GENERAL PRECAUTIONS
• 12.1.1. PRECAUTIONS RELATED TO SAFETY
• 12.1.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
• 12.2. INTRODUCTION OF ATTACHMENTS
• 12.2.1. GUARD
• 12.3. AUTOGREASER SYSTEM