Komatsu PC2000-8 Hydraulic Excavator Field Assembly Instruction GEN00060-18

Description

• Model List:
  • PC2000-8 Hydraulic Excavator

• 1. COVER
• 2. FOREWORD
• 3. CONTENTS
• 4. SPECIFICATIONS
• 5. PRECAUTIONS FOR FIELD ASSEMBLY
• 6. DISPOSAL OF REMOVED PARTS
• 7. ASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE
• 8. FLOWCHART OF MAIN ASSEMBLY PROCEDURE
• 9. KIT LAYOUT DIAGRAM
• 10. TRANSPORTATION POSTURES
• 11. LIST OF PARTS SENT INDIVIDUALLY
• 12. TOOLS AND EQUIPMENT TO BE USED FOR LOCAL ASSEMBLY
• 13. TIGHTENING TORQUE
• 14. COATING MATERIALS LIST
• 15. ASSEMBLY OF CHASSIS
• 15.1.
• 15.2. A 1. Assembly of track frame assembly and center frame assembly
• 15.3. A 2. Installation of idler cushion cylinder piping
• 15.4. A 3. Installation of travel motor piping
• 15.5. A 4. Installation of travel motor cover
• 15.6. A 5. Filling swing circle with grease
• 15.7. A 6. Assembly of revolving frame assembly and undercarriage
• 15.8. A 7. Installation of swing machinery (front) assembly (27t) Installation of swing motor (front) assembly (32t)
• 15.9. A 8. Connection of swivel joint piping
• 15.10. A 9. Connection of swing circle grease piping
• 15.11.
• 15.12. A10. Installation of hydraulic tank assembly
• 15.13. A11. Installation of fuel tank assembly
• 15.14. A12. Connection of fuel tank assembly piping and wiring
• 15.15. A13. Installation of cab base assembly
• 15.16. A14. Installation of emergency escape ladder
• 15.17. A15. Installation of left floor assembly
• 15.18. A16. Connection of cab base assembly piping
• 15.19. A17. Connection of cab base assembly wiring
• 15.20. A18. Connection of left floor assembly heater piping
• 15.21.
• 15.22. A19. Connection of left floor assembly wiring
• 15.23. A20. Installation of tail pipe
• 15.24. A21. Installation of power container assembly
• 15.25. A22. Connection of suction piping
• 15.26. A23. Connection of oil cooler piping and pump drain piping
• 15.27. A24. Connection of fan motor drain piping
• 15.28. A25. Installation of suction unit undercover
• 15.29. A26. Connection of delivery piping
• 15.30. A27. Connection of pilot piping and fan motor piping
• 15.31. A28. Connection of power container assembly fuel piping
• 15.32. A29. Connection of power container assembly air conditioner piping
• 15.33. A30. Connection of power container assembly heater piping
• 15.34. A31. Connection of power container assembly wiring
• 15.35.
• 15.36. A32. Installation of operators cab assembly
• 15.37. A33. Installation of rotary lamp (if equipped)
• 15.38. A34. Installation of ORBCOMM antenna (if equipped)
• 15.39. A35. Connection of operators cab assembly wiring
• 15.40. A36. Connection of operators cab assembly hydraulic piping
• 15.41. A37. Connection of operators cab assembly window washer hose
• 15.42. A38. Connection of operators cab assembly air conditioner piping
• 15.43. A39. Connection of operators cab assembly heater piping
• 15.44. A40. Installation of operators cab rear floor assembly
• 15.45. A41. Installation of handrail around operators cab
• 15.46.
• 15.47. A42. Installation of track frame ladder
• 15.48. A43. Installation of power container side catwalk assemblies (right and left)
• 15.49. A44. Installation of right floor assembly, grease can cover assembly and center floor
• 15.50. A45. Installation of fuel tank right catwalk assembly
• 15.51. A46. Installation of fuel tank front catwalk assembly
• 15.52. A47. Adjustment of exterior parts clearance
• 15.53. A48. Connection of grease reel piping
• 15.54. A49. Installation of access ladder assembly
• 15.55. A50. Installation of counterweight assembly
• 15.56. A51. Installation of deformation preventing stoppers for catwalk assemblies (left and right) on the side of power container
• 15.57. A52. Installation of handrail on counterweight
• 15.58. A53. Installation of handrail clamps
• 15.59. A54. Connection of fuel cut wire
• 15.60. A55. Connection of drain piping under power container
• 15.61. A56. Connection of battery wiring
• 15.62.
• 15.63. A57. Setting of hydraulic tank strainer
• 15.64. A58. Starting engine, checking oil and coolant levels, bleeding air from each part, and adjusting track
• 15.65. A59. Permanent tightening of swing circle bolt
• 15.66. A60. Parts to be touched up after field assembly (chassis side)
• 15.67. A61. Connection of engine heater connection port
• 15.68. A62. Installation of optional harness
• 15.69. A63. Installation of rear lamps
• 15.70. A64. Installation of rear camera
• 15.71. A65. Connection of emergency stop switch (if equipped) (at the right below container)
• 15.72. A66. Connection of emergency stop switch (if equipped) (at the left side of ladder)
• 15.73. A67. Installation of engine oil and PTO oil pipings
• 15.74. A68. Installation of coolant piping
• 15.75. A69. Installation of guard bracket (if equipped)
• 16. ASSEMBLY OF BACKHOE
• 16.1.
• 16.2. C 1. Installation of boom cylinder
• 16.3. C 2. Installation of boom cylinder hoses (Serial No. 20095 and up)
• 16.4. C 3. Assembly of boom sub assembly
• 16.5. C 4. Installation of boom assembly
• 16.6. C 5. Installation of boom cylinder head side
• 16.7.
• 16.8. C 6. Installation of hoses between boom and chassis
• 16.9. C 7. Installation of arm assembly
• 16.10. C 8. Installation of arm cylinder
• 16.11. C 9. Connection of hoses between boom and arm
• 16.12. C10. Connection of auto grease piping
• 16.13. C11. Connection of wiring between boom and chassis
• 16.14.
• 16.15. C12. Installation of bucket assembly
• 16.16. C13. Installation of bucket link
• 16.17. C14. Bleeding air from cylinders
• 16.18. C15. Parts to be touched up after field assembly (work equipment side)
• 16.19. C16. Bleeding air from auto grease circuit
• 17. LS. ASSEMBLY OF LOADING SHOVEL WORK EQUIPMENT
• 17.1. LS 1. Installation of arm cylinder bottom parts
• 17.2. LS 2. Installation of boom cylinder to machine body
• 17.3. LS 3. Installation of boom cylinder hoses
• 17.4. LS 4. Installation of boom cylinder piping
• 17.5. LS 5. Installation of boom assembly
• 17.6. LS 6. Installation of boom cylinder head pins
• 17.7. LS 7. Installation of hose between machine body and boom
• 17.8. LS 8. Installation of bucket cylinder assembly
• 17.9. LS 9. Installation of arm assembly
• 17.10. LS10. Installation of arm cylinder assembly
• 17.11. LS11. Installation of hoses between boom and arm
• 17.12. LS12. Installation of bucket cylinder hoses
• 17.13. LS13. Installation of grease feed hose of bucket cylinder
• 17.14. LS14. Installation of bucket assembly
• 17.15. LS15. Installation of arm cylinder junction hoses
• 17.16. LS16. Installation of bottom dump hose and grease feed hose between arm and bucket
• 17.17. LS17. Installation of arm dump cushion (proximity switch)
• 18. INSPECTION AND SERVICING PROCEDURES AFTER ASSEMBLY
• 18.1. M 1. Inspection of oil levels and coolant levels and using standard of fuel and lubricant
• 18.2. M 2. Flushing of hydraulic circuit
• 18.3. M 3. Releasing residual pressure from hydraulic circuit
• 18.4. M 4. Releasing residual pressure from HIC circuit and check of gas pressure in HIC accumulator
• 18.5. M 5. Charging air conditioner with refrigerant
• 18.6. M 6. Installed angles of mirrors
• 18.7. M 7. Installed angles of lights
• 19. VHMS CONTOROLLER INITIAL SETTING PROCEDURE
• 20. PC20008 Main pump air bleeding check sheet
• 21. FIELD ASSEMBLY INSPECTION REPORT (BACKHOE)
• 22. FIELD ASSEMBLY INSPECTION REPORT (LOADING SHOVEL)