Komatsu PC300LC-7E0, PC300HD-7E0 Hydraulic Excavator Operation and Maintenance Manual CEAM016903

Description

• Model List:
  • PC300LC-7E0 Hydraulic Excavator
  • PC300HD-7E0 Hydraulic Excavator

• 1. FOREWORD
• 2. SAFETY INFORMATION
• 3. INTRODUCTION
• 3.1. INTENDED USE
• 3.2. FEATURES
• 3.3. DIRECTIONAL REFFERENCE OF MACHINE
• 3.4. BREAKING IN A NEW MACHINE
• 3.5. PLATE LOCATIONS
• 3.6. TABLE TO ENTER SERIAL NUMBERS AND DISTRIBUTOR
• 4. TABLE OF CONTENTS
• 5. SAFETY AND WARNING DECALS
• 5.1. LOCATION OF THE SAFETY DECALS
• 5.2. SAFETY LABELS
• 6. GENERAL SAFETY RULES AND PRECAUTIONS
• 6.1. GENERAL SAFETY RULES
• 6.2. SAFETY FEATURES
• 6.3. PERSONAL PROTECTIVE EQUIPMENT
• 6.4. FIRE AND EXPLOSION PREVENTION
• 6.5. ACTION IF FIRE OCCURS
• 6.6. DUST HAZARD PRECAUTIONS
• 6.7. KEEP OPERATORS COMPARTMENT CLEAN
• 6.8. LEAVING OPERATORS SEAT WITH LOCK
• 6.9. MOUNTING AND DISMOUNTING
• 6.10. FIRE EXTINGUISHER AND FIRST AID KIT
• 6.11. INSIDE OPERATORS COMPARTMENT
• 6.12. PROTECTION AGAINST FALLING OR FLYING OBJECTS
• 6.13. PRECAUTIONS FOR ATTACHMENTS
• 7. PRECAUTIONS BEFORE STARTING OPERATIONS
• 7.1. PREOPERATIONAL CHECKS
• 7.2. STARTING YOUR WORK OPERATIONS
• 7.3. WORK SITE HAZARDS
• 7.4. AVOIDING DANGEROUS SITUATIONS
• 7.5. WORKING CLEARANCES
• 7.6. OPERATIONS ON SLOPES
• 7.7. OPERATIONS ON SNOW
• 8. RULES FOR ROAD TRAVEL
• 8.1. TRAVELING WITH CARRAGE REVERSED
• 8.2. TRAVEL ON SLOPES
• 8.3. PARKING THE MACHINE
• 9. PRECAUTIONS DURING MAINTENANCE OPERATIONS
• 9.1. WARNING TAGS
• 9.2. EQUIPMENT STORAGE
• 9.3. WORKING UNDER THE MACHINE
• 9.4. USING DROP LAMPS
• 9.5. KEEPING THE MACHINE CLEAN
• 9.6. PERFORMING GENERAL MAINTENANCE PROCEDURES
• 9.7. RUNNING THE ENGINE DURING MAINTENANCE
• 9.8. PROPER TOOLS
• 9.9. WELDING, GRINDING OR CUTTING
• 9.10. ADJUSTING TRACK TENSION
• 9.11. DO NOT DISASSEMBLE RECOIL SPRINGS
• 9.12. WHEN USING HAMMER
• 9.13. RULES FOR REFUELING THE MACHINE
• 9.14. COOLING SYSTEM PRECAUTIONS
• 9.15. BATTERY PRECAUTIONS
• 9.16. STARTING PRECAUTIONS
• 9.17. HIGH PRESSURE HOSES
• 9.18. PRECAUTION FOR HIGH FUEL PRESSURE
• 9.19. HIGH TEMPERATURES AREAS
• 9.20. DISPOSAL OF WASTE MATERIALS
• 9.21. ACCUMULATOR
• 9.22. CRITICAL PARTS
• 9.23. HIGH VOLTAGE
• 9.24. TOWING
• 10. GENERAL VIEWS
• 10.1. VIEW OF MACHINE
• 10.2. VIEW CONTROLS AND GAUGES
• 11. MACHINE MONITOR SYSTEM
• 11.1. MONITOR BEZEL LAYOUT
• 11.2. BASIC OPERATION OF MACHINE MONITOR
• 12. MONITOR CHECK ITEMS
• 12.1. EMERGENCY ALERTS
• 12.2. WARNING ALERTS
• 12.3. CHECK ALERTS
• 12.4. METER DISPLAY
• 13. MONITOR SWITCHES
• 13.1. SWITCH LAYOUT VIEW
• 14. CONSOLE CONTROL SWITCHES
• 14.1. SWITCH LAYOUT VIEW.
• 15. CONTROL LEVERS AND PEDALS
• 16. LEVER LAYOUT VIEW
• 16.1. SAFETY LOCK LEVER
• 16.2. TRAVEL LEVERS
• 16.3. WORK EQUIPMENT CONTROL LEVER
• 16.4. CAB EMERGENCY EXIT WINDOW
• 17. SAFETY LOCKS AND SECURITY
• 17.1. DOOR LOCK
• 17.2. CAP, COVER WITH LOCK
• 17.3. LOCKABLE AREAS
• 18. ADDTIONAL FEATURES AND ACCESSORIES
• 18.1. HOT AND COOL BOX
• 18.2. STORAGE BOX WITH CUP HOLDER
• 18.3. ASHTRAY
• 18.4. AUTOTEMP AIR CONDITIONER
• 18.5. RADIO
• 18.6. TOOLBOX
• 18.7. GREASE GUN HOLDER
• 18.8. AUXILIARY POWER PORTS
• 19. FUSES AND FUSE LINKS
• 19.1. FUSES
• 19.2. FUSIBLE LINK
• 20. PRECAUTIONS BEFORE STARTING WORK OPERATIONS
• 20.1. PREOPERATIONAL CHECKS
• 20.2. STARTING THE ENGINE
• 21. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 21.1. BREAKING IN THE MACHINE
• 21.2. STOPPING THE ENGINE
• 22. MOVING, STOPPING AND PARKING THE MACHINE
• 22.1. PREPARATIONS FOR MOVING THE MACHINE
• 22.2. TURNING THE MACHINE
• 22.3. SWINGING
• 22.4. GENERAL TRAVELING
• 22.5. STOPPING MACHINE
• 22.6. PARKING MACHINE
• 23. STARTING YOUR WORK OPERATIONS
• 23.1. AVOIDING DANGEROUS SITUATIONS
• 23.2. WORKING CLEARANCES
• 23.3. OPERATIONS ON SLOPES
• 23.4. OPERATIONS ON SNOW
• 23.5. WORK EQUIPMENT OVERVIEW
• 23.6. OPERATING MODES
• 23.7. EXCAVATING PROCEDURES
• 24. REPLACING WORK IMPLEMENTS
• 24.1. BUCKET REPLACEMENT
• 25. TRANSPORTING THE MACHINE
• 25.1. LOADING AND UNLOADING A TRAILER
• 25.2. LIFTING THE MACHINE
• 25.3. TOWING THE MACHINE
• 26. COLD WEATHER OPERATION
• 26.1. FUEL AND LUBRICANTS
• 26.2. COOLING SYSTEM COOLANT
• 26.3. BATTERY
• 26.4. MONITOR
• 26.5. PRECAUTIONS ON PARTICULAR JOBSITES
• 26.6. DISCHARGED BATTERY
• 27. GENERAL TROUBLESHOOTING
• 27.1. AFTER RUNNING OUT OF FUEL
• 27.2. PHENOMENA THAT ARE NOT FAILURES
• 27.3. ELECTRICAL SYSTEM PROBLEMS
• 27.4. CHASSIS PROBLEMS
• 27.5. ENGINE PROBLEMS
• 27.6. ELECTRONIC CONTROL SYSTEM
• 27.7. TELEPHONE WHEN ERROR OCCURS
• 28. LONG TERM STORAGE
• 28.1. BEFORE STORAGE
• 28.2. DURING STORAGE
• 28.3. AFTER STORAGE
• 29. MAINTENANCE INFORMATION
• 29.1. SERVICE METER READING
• 29.2. KOMATSU GENUINE REPLACEMENT PARTS
• 29.3. KOMATSU GENUINE LUBRICANTS
• 29.4. WINDSHIELD WASHER FLUID
• 29.5. FRESH AND CLEAN LUBRICANTS
• 29.6. CHECK DRAINED OIL AND USED FILTER
• 29.7. FUEL STRAINER
• 29.8. WELDING INSTRUCTIONS
• 29.9. DO NOT DROP THINGS INSIDE MACHINE
• 29.10. SELECTING FUEL AND LUBRICANTS TO MATCH AMBIENT TEMPERATURE
• 29.11. DUSTY JOBSITE
• 29.12. AVOID MIXING LUBRICANTS
• 29.13. LOCKING THE INSPECTION COVERS
• 29.14. HYDRAULIC SYSTEM AIR BLEEDING
• 29.15. HYDRAULIC HOSE INSTALLATION
• 29.16. CHECKS AFTER INSPECTION AND MAINTENANCE WORKS
• 30. LUBRICANTS, COOLANT AND FILTERS
• 30.1. OUTLINE OF SERVICE
• 30.2. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 30.3. ELECTRIC SYSTEM MAINTENANCE
• 30.4. HANDLING HYDRAULIC SYSTEM
• 31. WEAR PARTS LIST
• 32. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 32.1. RECOMMENDED PRODUCTS OTHER THAN KOMATSU GENUINE OILS
• 33. TIGHTENING TORQUE SPECIFICATIONS
• 34. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 34.1. SAFETY RELATED CRITICAL PARTS
• 35. MAINTENANCE SCHEDULE
• 35.1. MAINTENANCE SCHEDULE CHART
• 35.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 36. MAINTENANCE PROCEDURE
• 36.1. INITIAL 1000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 1000 HOURS)
• 36.2. WHEN REQUIRED
• 36.3. CHECK BEFORE STARTING
• 36.4. EVERY 50 HOURS MAINTENANCE
• 36.5. EVERY 250 HOURS MAINTENANCE
• 36.6. EVERY 500 HOURS MAINTENANCE
• 36.7. EVERY 1000 HOURS MAINTENANCE
• 36.8. EVERY 2000 HOURS MAINTENANCE
• 36.9. EVERY 4000 HOURS MAINTENANCE
• 36.10. EVERY 5000 HOURS MAINTENANCE
• 36.11. EVERY 8000 HOURS MAINTENANCE
• 37. SPECIFICATIONS
• 38. GENERAL PRECAUTIONS
• 38.1. PRECAUTIONS RELATED TO SAFETY
• 38.2. PRECAUTIONS FOR ATTACHMENT REMOVAL AND INSTALLATION
• 38.3. PRECAUTIONS WHEN USING LARGE IMPLEMENTS
• 38.4. HANDLING BUCKET WITH HOOK
• 39. MACHINES READY FOR ATTACHMENTS
• 39.1. EXPLANATION OF COMPONENTS
• 39.2. HYDRAULIC CIRCUIT
• 39.3. ATTACHMENT INSTALLATION AND REMOVAL PROCEDURE
• 39.4. ATTACHMENT OPERATIONS
• 39.5. LONG TERM STORAGE
• 39.6. SPECIFICATIONS
• 40. ATTACHMENT GUIDE
• 40.1. COMBINATIONS OF WORK EQUIPMENT
• 40.2. SELECTION OF TRACK SHOES
• 41. HYDRAULIC BREAKER
• 41.1. MAIN APPLICATIONS