Komatsu PC4000-6 Hydraulic Mining Shovel Operation and Maintenance Manual 08257-Xd-GB-0

Description

• Model List:
  • PC4000-6 Hydraulic Mining Shovel

• 1. FOREWORD
• 1.1. BEFORE READING THIS MANUAL
• 1.2. EC DECLARATION OF CONFORMITY
• 1.3. DIRECTIONS OF THE MACHINE
• 1.4. SPECIFICATION AND SERIAL PLATE
• 1.5. DIVISION OF THE BINDER
• 1.6. DESIGNATED USE OF THE SHOVEL
• 1.7. DELIVERY OF THE SHOVEL
• 1.8. EXPLANATION OF ABBREVIATIONS
• 2. SAFETY
• 2.1. SAFETY INFORMATION
• 2.2. OVERVIEW
• 2.3. SOUND PRESSURE AND VIBRATION LEVELs IN THE OPERATORS CAB.
• 2.4. GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
• 2.5. PRECAUTION FOR MAINTENANCE
• 2.6. ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
• 2.7. SPECIAL SAFETY EQUIPMENT
• 2.8. SAFETY WARNING SIGNS
• 3. OPERATION
• 3.1. FOREWORD
• 3.2. CONSTRUCTION OF THE SHOVEL
• 3.3. OPERATORS CAB CONTROLS
• 3.4. VEHICLE HEALTH MONITORING SYSTEM Komtrax Plus HEALTH MONITOR
• 3.5. CAMERA SYSTEM WITH MONITORS
• 3.6. OPERATING THE HEATER, VENTILATION AND AIR CONDITIONING
• 3.7. MACHINERY HOUSE
• 3.8. ELECTRICAL EQUIPMENT IN CAB BASE
• 3.9. CHECKS BEFORE STARTING THE ENGINE
• 3.10. STARTING THE ENGINE
• 3.11. MOVING THE SHOVEL
• 3.12. SLEWING AND BRAKING THE SUPERSTRUCTURE
• 3.13. WORKING WITH THE ATTACHMENT
• 3.14. WORKING INSTRUCTIONS
• 3.15. PARKING THE SHOVEL
• 3.16. STOPPING THE ENGINE
• 3.17. OPERATION OF THE LUBRICATION SYSTEM
• 3.18. FIRE DETECTION AND SUPPRESSION SYSTEMS
• 3.19. TRANSFER PUMP FOR HYDRAULIC OIL
• 3.20. CENTRAL REFILLING SYSTEM
• 3.21. WORK ON THE LOADER ATTACHMENT
• 3.22. TRANSPORTATION AND LIFTING OF THE SHOVEL
• 3.23. RETRIEVAL PROCEDURE
• 3.24. SHOVEL STORAGE
• 3.25. TROUBLE SHOOTING
• 4. MAINTENANCE
• 4.1. FOREWORD
• 4.2. SAFETY PRECAUTIONS FOR MAINTENANCE
• 4.3. FLUIDS AND LUBRICANTS
• 4.4. FILLING CAPACITIES
• 4.5. STANDARD TORQUE LIST
• 4.6. LUBRICATION AND MAINTENANCE SCHEDULE
• 4.7. SAFETY CRITICAL PARTS
• 4.8. INITIAL SERVICING
• 4.9. EXTENDED SERVICE INTERVALS
• 4.10. ENGINE FUEL FILTER LOCATION
• 4.11. WHEN NECESSARY
• 4.12. EVERY 10 OPERATING HOURS OR DAILY
• 4.13. EVERY 50 OPERATING HOURS OR WEEKLY
• 4.14. EVERY 250 OPERATING HOURS OR MONTHLY
• 4.15. EVERY 500 OPERATING HOURS OR MONTHLY
• 4.16. EVERY 1000 OPERATING HOURS OR EVERY 6 MONTHS
• 4.17. EVERY 2000 OPERATING HOURS OR YEARLY
• 4.18. EVERY 3000 OPERATING HOURS HOWEVER AT LEAST ONCE A YEAR
• 4.19. EVERY 6000 OPERATING HOURS OR AT LEAST ONCE A YEAR
• 4.20. FIRE PREVENTION
• 4.21. WELD REPAIRS