Komatsu PC40MR-2, PC50MR-2 Galeo Hydraulic Excavator Operation and Maintenance Manual TEN00054-03
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Komatsu PC40MR-2, PC50MR-2 Galeo Hydraulic Excavator Operation and Maintenance Manual TEN00054-03

$30.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: TEN00054-03
  • Format: PDF
  • Size: 7.0MB
  • Number of Pages: 271
Category:

Description

  • Model List:

    • PC40MR-2 Galeo Hydraulic Excavator
    • PC50MR-2 Galeo Hydraulic Excavator
  • 1. COVER
  • 2. FOREWORD
  • 2.1. FOREWORD
  • 2.2. SAFETY INFORMATION
  • 2.3. INTRODUCTION
  • 2.3.1. DIRECTIONS OF MACHINE
  • 2.4. PRODUCT INFORMATION
  • 2.4.1. PRODUCT IDENTIFICATION NUMBER(PIN)/MACHINE SERIAL NO. PLATE
  • 2.4.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
  • 2.4.3. EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION
  • 2.4.4. SERVICE METER LOCATION
  • 2.4.5. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
  • 3. CONTENTS
  • 4. SAFETY
  • 4.1. SAFETY INFORMATION
  • 4.2. SAFETY LABELS
  • 4.2.1. LOCATION OF SAFETY LABELS
  • 4.2.2. SAFETY LABELS
  • 4.3. SAFETY INFORMATION
  • 4.3.1. SAFETY RULES
  • 4.3.2. IF PROBLEMS ARE FOUND
  • 4.3.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
  • 4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
  • 4.3.5. SAFETY EQUIPMENT
  • 4.3.6. KEEP MACHINE CLEAN
  • 4.3.7. KEEP OPERATORS COMPARTMENT CLEAN
  • 4.3.8. LEAVING OPERATORS SEAT WITH LOCK
  • 4.3.9. HANDRAILS AND STEPS
  • 4.3.10. MOUNTING AND DISMOUNTING
  • 4.3.11. NO PERSONS ON ATTACHMENTS
  • 4.3.12. BURN PREVENTION
  • 4.3.13. FIRE PREVENTION AND EXPLOSION PREVENTION
  • 4.3.14. ACTION IF FIRE OCCURS
  • 4.3.15. WINDSHIELD WASHER FLUID
  • 4.3.16. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
  • 4.3.17. CAUTIONS RELATED TO ROPS (ROLLOVER PROTECTION SYSTEM)
  • 4.3.18. ATTACHMENT INSTALLATION
  • 4.3.19. ATTACHMENT COMBINATIONS
  • 4.3.20. CAB WINDOW GLASSES
  • 4.3.21. UNAUTHORIZED MODIFICATIONS
  • 4.3.22. SAFETY AT JOBSITE
  • 4.3.23. WORKING ON LOOSE GROUND
  • 4.3.24. DISTANCE TO HIGH VOLTAGE CABLES
  • 4.3.25. ENSURE GOOD VISIBILITY
  • 4.3.26. VENTILATION FOR ENCLOSED AREA
  • 4.3.27. SIGNALMANS SIGNAL AND SIGNS
  • 4.3.28. EMERGENCY EXIT FROM OPERATORS CAB
  • 4.3.29. ASBESTOS DUST HAZARD PREVENTION
  • 4.4. SAFETY MACHINE OPERATION
  • 4.4.1. STARTING ENGINE
  • 4.4.2. OPERATION
  • 4.4.3. TRANSPORTATION
  • 4.4.4. BATTERY
  • 4.4.5. TOWING
  • 4.4.6. LIFTING OBJECTS WITH BUCKET
  • 4.5. SAFETY MAINTENANCE INFORMATION
  • 4.5.1. WARNING TAG
  • 4.5.2. KEEP WORK PLACE CLEAN AND TIDY
  • 4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
  • 4.5.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
  • 4.5.5. CAUTIONS FOR OPENING (TILTING) FLOOR
  • 4.5.6. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
  • 4.5.7. PROPER TOOLS
  • 4.5.8. PERSONNEL
  • 4.5.9. ATTACHMENTS
  • 4.5.10. WORK UNDER THE MACHINE
  • 4.5.11. NOISE
  • 4.5.12. WHEN USING HAMMER
  • 4.5.13. WELDING WORKS
  • 4.5.14. REMOVING BATTERY TERMINALS
  • 4.5.15. SAFETY FIRST WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
  • 4.5.16. DO NOT DISASSEMBLE RECOIL SPRINGS
  • 4.5.17. SAFETY RULES FOR HIGHPRESSURE OIL
  • 4.5.18. SAFETY HANDLING HIGHPRESSURE HOSES
  • 4.5.19. WASTE MATERIALS
  • 4.5.20. AIR CONDITIONER MAINTENANCE
  • 4.5.21. COMPRESSED AIR
  • 4.5.22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  • 5. OPERATION
  • 5.1. MACHINE VIEW ILLUSTRATIONS
  • 5.1.1. OVERALL MACHINE VIEW
  • 5.1.2. CONTROLS AND GAUGES
  • 5.2. DETAILED CONTROLS AND GAUGES
  • 5.2.1. MONITORING SYSTEM
  • 5.2.2. SWITCHES
  • 5.2.3. CONTROL LEVERS AND PEDALS
  • 5.2.4. WINDSHIELD
  • 5.2.5. SLIDING DOOR
  • 5.2.6. SLIDING WINDOW
  • 5.2.7. EMERGENCY ESCAPE HAMMER
  • 5.2.8. COVER WITH LOCK
  • 5.2.9. ENGINE REAR COVER
  • 5.2.10. COOLING COVER
  • 5.2.11. MUD COVER
  • 5.2.12. METHOD OF OPENING (TILTING) FLOOR
  • 5.2.13. FUSE
  • 5.2.14. BLOCK FUSE
  • 5.2.15. AUXILIARY ELECTRIC POWER
  • 5.2.16. OPERATION MANUAL STORAGE
  • 5.2.17. TOOL BOX
  • 5.2.18. GREASE GUN HOLDER
  • 5.2.19. ASHTRAY
  • 5.3. MACHINE OPERATIONS AND CONTROLS
  • 5.3.1. BEFORE STARTING ENGINE
  • 5.3.2. STARTING ENGINE
  • 5.3.3. AFTER STARTING ENGINE
  • 5.3.4. STOPPING THE ENGINE
  • 5.3.5. MACHINE OPERATION
  • 5.3.6. STEERING THE MACHINE
  • 5.3.7. SWINGING
  • 5.3.8. WORK EQUIPMENT CONTROLS AND OPERATIONS
  • 5.3.9. PROHIBITED OPERATIONS
  • 5.3.10. GENERAL OPERATION INFORMATION
  • 5.3.11. TRAVELING ON SLOPES
  • 5.3.12. ESCAPE FROM MUD
  • 5.3.13. WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR
  • 5.3.14. BUCKET REPLACEMENT
  • 5.3.15. PARKING MACHINE
  • 5.3.16. MACHINE INSPECTION AFTER DAILY WORK
  • 5.3.17. LOCKING
  • 5.3.18. RUBBER SHOES AND ROAD LINERS
  • 5.4. TRANSPORTATION
  • 5.4.1. TRANSPORTATION PROCEDURE
  • 5.4.2. LOADING AND UNLOADING WITH TRAILER
  • 5.4.3. LIFTING MACHINE
  • 5.5. COLD WEATHER OPERATION
  • 5.5.1. COLD WEATHER OPERATION INFORMATION
  • 5.5.2. CAB HEATER IN COLD WEATHER
  • 5.5.3. AFTER DAILY WORK COMPLETION
  • 5.5.4. AFTER COLD WEATHER SEASON
  • 5.6. LONG TERM STORAGE
  • 5.6.1. BEFORE STORAGE
  • 5.6.2. DURING STORAGE
  • 5.6.3. AFTER STORAGE
  • 5.7. TROUBLES AND ACTIONS
  • 5.7.1. RUNNING OUT OF FUEL
  • 5.7.2. PHENOMENA THAT ARE NOT FAILURES
  • 5.7.3. TOWING THE MACHINE
  • 5.7.4. SEVERE JOB CONDITION
  • 5.7.5. DISCHARGED BATTERY
  • 5.7.6. OTHER TROUBLE
  • 6. MAINTENANCE
  • 6.1. MAINTENANCE INFORMATION
  • 6.2. OUTLINE OF SERVICE
  • 6.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
  • 6.2.2. ELECTRIC SYSTEM MAINTENANCE
  • 6.2.3. HANDLING HYDRAULIC SYSTEM
  • 6.3. WEAR PARTS
  • 6.3.1. WEAR PARTS LIST
  • 6.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
  • 6.4.1. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
  • 6.5. TIGHTENING TORQUE SPECIFICATIONS
  • 6.5.1. TIGHTENING TORQUE LIST
  • 6.6. SAFETY CRITICAL PARTS
  • 6.6.1. SAFETY CRITICAL PARTS LIST
  • 6.7. MAINTENANCE SCHEDULE
  • 6.7.1. MAINTENANCE SCHEDULE CHART
  • 6.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
  • 6.8. MAINTENANCE PROCEDURE
  • 6.8.1. WHEN REQUIRED
  • 6.8.2. CHECK BEFORE STARTING
  • 6.8.3. EVERY 500 HOURS MAINTENANCE
  • 6.8.4. EVERY 1000 HOURS MAINTENANCE
  • 6.8.5. EVERY 2000 HOURS MAINTENANCE
  • 7. SPECIFICATIONS
  • 7.1. SPECIFICATIONS
  • 8. ATTACHMENTS, OPTIONS
  • 8.1. ATTACHMENTS AND OPTIONS GENERAL INFORMATION
  • 8.1.1. SAFETY FIRST
  • 8.1.2. ATTACHMENT INSTALLATION
  • 8.2. BUCKET WITH HOOK
  • 8.2.1. PROHIBITED OPERATIONS
  • 8.3. AIR CONDITIONER
  • 8.3.1. CONTROL PANEL AND COMPONENTS
  • 8.3.2. AIR CONDITIONER CONTROLS
  • 8.3.3. AIR CONDITIONER MAINTENANCE
  • 8.4. WINDSHIELD WASHER
  • 8.4.1. WINDSHIELD WASHER OPERATION
  • 8.4.2. CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
  • 8.5. MACHINE READY FOR ATTACHMENT
  • 8.5.1. LOCATIONS
  • 8.5.2. HYDRAULIC CIRCUIT
  • 8.5.3. ATTACHMENT OPERATIONS
  • 8.5.4. LONG TERM STORAGE
  • 8.5.5. SPECIFICATIONS
  • 8.6. CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED)
  • 8.6.1. CONTROL PATTERN CHANGE PROCEDURE
  • 8.6.2. MACHINE CONTROL PATTERNS
  • 8.7. POWER ANGLE BLADE
  • 8.7.1. BLADE CONTROL LEVER
  • 8.7.2. WHEN REQUIRED
  • 8.7.3. EVERY 500 HOURS SERVICE
  • 8.7.4. WEAR PARTS LIST
  • 8.7.5. SPECIFICATIONS
  • 8.8. ATTACHMENT GUIDE
  • 8.8.1. ATTACHMENT COMBINATIONS
  • 8.9. RECOMMENDED ATTACHMENT OPERATIONS
  • 8.9.1. HYDRAULIC BREAKER
  • 9. HIGHALTITUDE SPECIFICATION MACHINE
  • 9.1. LOCATIONS
  • 9.2. MACHINE OPERATIONS AND CONTROLS
  • 9.2.1. STARTING ENGINE
  • 9.3. WEAR PARTS
  • 9.3.1. WEAR PARTS LIST
  • 9.4. MAINTENANCE PROCEDURE
  • 9.4.1. EVERY 2000 HOURS MAINTENANCE
  • 9.5. SPECIFICATIONS
  • 10. INDEX
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