Description
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Model List:
- PC5500-6 Hydraulic Mining Shovel
- 1. MAIN MENU
- 2. COVER
- 3. INTRODUCTION
- 3.1. CONTENTS OF THE BINDER
- 3.2. DIVISION OF THE BINDER
- 3.3. DESIGNATED USE OF THE SHOVEL
- 3.4. DELIVERY OF THE SHOVEL
- 3.5. EXPLANATION OF ABBREVATIONS
- 3.6. TABLE OF CONTENTS
- 4. SAFETY
- 4.1. SAFETY INSTRUCTIONS
- 4.1.1. WARNINGS AND SYMBOLS
- 4.1.2. BASIC OPERATION AND DESIGNATED USE OF THE HYDRAULIC SHOVEL
- 4.1.3. ORGANIZATIONAL MEASURES
- 4.1.4. SELECTION AND QUALIFICATION OF PERSONNEL BASICRESPONSIBILITIES
- 4.1.5. SAFETY INSTRUCTIONS GOVERNING SPECIFIC OPERATIONAL PHASES
- 4.1.6. WARNING OF SPECIAL DANGERS
- 4.1.7. TRANSPORTING AND TOWING RECOMMISSIONING
- 4.1.8. SPECIAL SAFETY EQUIPMENT
- 4.1.9. SAFETY HARNESS IN CONFORMITY WITH EN 361 (EUROPEANSTANDARD)
- 5. OPERATION
- 5.1. FOREWORD
- 5.2. CONSTRUCTION OF THE SHOVEL
- 5.2.1. OVERALL VIEW
- 5.2.2. UNDERCARRIAGE AND SUPERSTRUCTURE
- 5.2.3. HYDRAULICALLY OPERATED ACCESS LADDER
- 5.2.4. EMERGENCY ESCAPE LADDER
- 5.2.5. EMERGENCY ENGINE SHUTDOWN FROM GROUND MAN OR OPERATOR WARNING SYSTEM
- 5.2.6. OPERATORS CAB WITH INTEGRATED FALLING OBJECT PROTECTIVE STRUCTURE (FOPS)
- 5.2.7. ENGINE OIL MANAGEMENT SYSTEM
- 5.3. OPERATORS CAB CONTROLS
- 5.3.1. HYDRAULIC CONTROL SYSTEM
- 5.3.2. SAFETY CIRCUIT FOR CONTROLS
- 5.4. ELECTRONIC MONITORING AND CONTROL SYSTEM ECS
- 5.5. OPERATING THE HEATER, VENTILATION AND AIRCONDITIONING
- 5.5.1. A HEATING
- 5.5.2. B COOLING
- 5.5.3. COMBINED OPERATION OF AIR CONDITIONING AND HEATING
- 5.6. POWER HOUSE
- 5.6.1. EMERGENCY ENGINE SHUTDOWN SWITCHES
- 5.6.2. CONTROL AND FILTER PANEL OF REAR AND FRONT POWER UNIT
- 5.7. ELECTRICAL EQUIPMENT IN CAB BASE
- 5.7.1. SWITCH BOARD (X2) IN CAB BASE
- 5.8. CHECKS BEFORE STARTING THE ENGINES
- 5.9. STARTING THE ENGINES
- 5.9.1. STARTING PROCEDURE
- 5.10. MOVING THE SHOVEL
- 5.10.1. TRAVEL CONTROL WITH FOOT PEDALS
- 5.10.2. TRAVELLING INSTRUCTIONS
- 5.11. SLEWING AND BRAKING THE SUPERSTRUCTURE
- 5.11.1. SLEWING THE SUPERSTRUCTURE
- 5.12. WORKING WITH THE ATTACHMENT
- 5.12.1. MACHINES EQUIPPED WITH EURO CONTROL SYSTEM
- 5.12.2. MACHINES EQUIPPED WITH KMG CONTROL SYSTEM
- 5.12.3. BOTTOM DUMP BUCKET
- 5.12.4. DROP BALL OPERATION
- 5.12.5. COMBINED OPERATION CYCLES
- 5.13. WORKING INSTRUCTIONS
- 5.13.1. STABILITY OF THE SHOVEL
- 5.13.2. SHOVEL OPERATION
- 5.14. PARKING THE SHOVEL
- 5.15. STOPPING THE ENGINES
- 5.16. OPERATION OF THE LUBRICATION SYSTEM
- 5.16.1. CENTRAL LUBRICATION SYSTEM CLS
- 5.16.2. SWING CIRCLE PINION LUBRICATION SYSTEM SLS
- 5.17. FIRE DETECTION AND SUPPRESSION SYSTEM
- 5.17.1. HIGH LEVEL ALARM FIRE
- 5.17.2. ENGINE SHUTDOWN THROUGH FUEL SHUTOFF SOLENOID VALVE
- 5.17.3. ACTUATION MODES OF THE FIRE SUPPRESSION SYSTEM
- 5.17.4. INDICATION OF OPERATIONAL MODES AT CONTROL MODULE, AFTER AUTOMATIC ACTUATION OF THE FIRE S…
- 5.17.5. LOCATION OF THE EXTINGUISHING AGENT TANK ASSEMBLIES AND EXPELLANT GAS CARTRIDGES ON POWER…
- 5.18. CENTRAL REFILLING SYSTEM
- 5.18.1. SYSTEMS CONNECTED TO THE REFILLING SYSTEM
- 5.18.2. OPERATING THE HYDRAULIC SERVICE ARM
- 5.18.3. RECEIVER PANEL WITH MONITOR BOX
- 5.18.4. REFILLABLE GREASE CONTAINERS OF THE AUTOMATIC LUBRICATION SYSTEMS
- 5.19. SERVICE CRANE
- 5.19.1. OPERATING THE CRANE
- 5.20. WORK ON THE LOADER ATTACHMENT
- 5.21. TRANSPORTATION AND LIFTING OF THE SHOVEL
- 5.21.1. DISASSEMBLING OF THE SHOVEL
- 5.21.2. TRANSPORTATION AND LIFTING
- 5.22. RETRIEVAL PROCEDURE
- 5.23. SHOVEL STORAGE
- 5.23.1. PREPARING FOR STORAGE
- 5.23.2. ONE MONTH REPETITIVE SERVICE PERIOD
- 5.23.3. SIX MONTH REPETITIVE SERVICE PERIOD
- 5.23.4. PREPARING FOR OPERATION
- 5.24. TROUBLE SHOOTING
- 5.24.1. ENGINE
- 5.24.2. HYDRAULIC SYSTEM
- 5.24.3. FINAL DRIVES AND SWING GEAR
- 5.24.4. CRAWLER TRACKS
- 6. MAINTENANCE
- 6.1. FOREWORD
- 6.2. PRECAUTIONS FOR MAINTENANCE
- 6.3. FUEL AND LUBRICANTS
- 6.4. FILLING CAPACITIES
- 6.5. STANDARD TORQUE LIST
- 6.6. LUBRICATION AND MAINTENANCE SCHEDULE
- 6.6.1. INITIAL SERVICING
- 6.6.2. PERIODIC SERVICING INTERVALS
- 6.6.3. PERIODIC SERVICING SCHEDULE
- 6.6.4. EXTENDED SERVICE INTERVALS FOR ENGINES WITH ENGINE OIL MANAGEMENT SYSTEM
- 6.6.5. RESETTING THE ENGINE OIL BURNING SYSTEM CENTINEL
- 6.6.6. MAINTENANCE OF THE ENGINES
- 6.6.7. ENGINE FUEL FILTER LOCATIONS
- 6.7. WHEN NECESSARY
- 6.7.1. ENGINE AIR CLEANER MAINTENANCE
- 6.7.2. SWING CIRCLE TOOTHING LUBRICATION
- 6.7.3. AUTOMATIC LUBRICATION SYSTEMS FILL GREASE CONTAINERS
- 6.7.4. TRACK ROLLERS AND GUIDE WHEELS REPLACE FLOATING SEALS
- 6.7.5. COLD STARTING AID, REPLACE FLUID CYLINDER
- 6.8. EVERY 10 OPERATING HOURS OR DAILY
- 6.8.1. WALK AROUND INSPECTION
- 6.8.2. AIR CLEANER CLEAN PRECLEANER
- 6.8.3. RADIATORS CHECK COOLANT LEVEL
- 6.8.4. TRACK GROUPS CLEAN
- 6.9. EVERY 50 OPERATING HOURS OR WEEKLY
- 6.9.1. SWING GEARS AND MOTOR ADAPTER HOUSINGS CHECK OIL LEVELS
- 6.9.2. TRAVEL GEARS, BRAKE HOUSINGS AND MOTOR ADAPTER HOUSINGS CHECK OIL LEVELS
- 6.9.3. PTOs (PUMP DISTRIBUTOR GEARS) AND OIL RESERVOIR CHECK OIL LEVEL
- 6.9.4. HYDRAULIC ACCESS LADDER CHECK SAFETY SENSOR
- 6.9.5. HYDRAULIC OIL COOLERS INSPECT AND CLEAN IF NECESSARY
- 6.10. EVERY 250 OPERATING HOURS OR MONTHLY
- 6.10.1. AIR CONDITIONING COMPRESSOR CHECK DRIVE BELT TENSION
- 6.10.2. UNDERCARRIAGE PIN CONNECTIONS LUBRICATE
- 6.10.3. SIGNAL HORN COMPRESSOR LUBRICATE
- 6.10.4. HYDRAULIC OIL COOLER FAN BEARINGS CHECK FOR LEAKAGE AND CLEAN BREATHER FILTER
- 6.10.5. RADIATOR FAN BEARINGS CHECK FOR LEAKAGE AND CLEAN BREATHER FILTER
- 6.10.6. AUTOMATIC LUBRICATION SYSTEMS CLEAN INLINE GREASE FILTER AND CHECK BREATHER FILTER
- 6.10.7. CAB AIR CLEANER CLEAN OR REPLACE FILTER ELEMENT
- 6.11. EVERY 500 OPERATING HOURS OR MONTHLY
- 6.11.1. BATTERIES CHECK FLUID LEVEL
- 6.11.2. FLEXIBLE DRIVE COUPLINGS CHECK OIL LEVEL
- 6.11.3. FUEL TANK DRAIN CONDENSATION
- 6.11.4. CRAWLER TRACK INSPECTION
- 6.12. EVERY 1000 OPERATING HOURS OR EVERY 6MONTH
- 6.12.1. HIGH STRENGTH BOLT CONNECTIONS CHECK TORQUE LOAD
- 6.12.2. HYDRAULIC SYSTEM FILTER SERVICE
- 6.12.3. PTOS (PUMP DISTRIBUTOR GEARS), SWING GEARS AND TRAVEL GEARS OIL SAMPLE ANALYSIS
- 6.12.4. SIGNAL HORN COMPRESSOR CLEAN AND LUBRICATE
- 6.12.5. HYDRAULIC TRACK TENSIONING SYSTEM CHECK PRESSURE ACCUMULATORS
- 6.12.6. WATER FILTER REPLACE FILTER CARTRIDGE
- 6.13. EVERY 2000 OPERATING HOURS OR YEARLY
- 6.13.1. HYDRAULIC SYSTEM CHANGE OIL, REPLACE SUCTION STRAINERS AND PULSATION DAMPER
- 6.13.2. EMERGENCY ESCAPE LADDER INSPECTION
- 6.14. EVERY 3000 OPERATING HOURS HOWEVER AT LEAST ONCE A YEAR
- 6.14.1. SWING GEARS AND MOTOR ADAPTER HOUSING CHANGE OIL
- 6.14.2. TRAVEL GEARS, BRAKE AND MOTOR ADAPTER HOUSINGS CHANGE OIL
- 6.14.3. PTO (PUMP DISTRIBUTOR GEAR) CHANGE OIL
- 6.15. FIRE PREVENTION
- 6.16. REPAIR WELDINGS
- 6.16.1. PROTECTIVE MEASURES BEFORE STARTING WELD REPAIRS ON THE UNDERCARRIAGE
- 6.16.2. PROTECTIVE MEASURES BEFORE STARTING WELD REPAIRS ON THE LOADER ATTACHMENT
- 6.16.3. PROTECTIVE MEASURES BEFORE STARTING WELD REPAIRS ON THE SUPERSTRUCTURE
- 6.16.4. AFTER FINISHING THE REPAIR WELDINGS ON THE SUPERSTRUCTURE
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