Komatsu WA115-3 Wheel Loader Operation and Maintenance Manual VEAM120100

Description

• Model List:
  • WA115-3 Wheel Loader

• 1. WA115gb_VEAM120100_Inhalt.pdf
• 1.1. Introduction
• 1.1.1. Foreword
• 1.1.1.1. EU Directives
• 1.1.2. Safety information
• 1.1.3. Introduction
• 1.1.3.1. Intended use
• 1.1.3.2. Breakingin the machine
• 1.1.4. Location of plates
• 1.1.4.1. Machine identification plate
• 1.1.4.2. Vehicle identification number
• 1.1.4.3. Engine nameplate with serial no.
• 1.1.4.4. Table to enter serial no. and distributor
• 1.1.5. Table of contents
• 1.1.6. Dimensions, weights and operating data
• 1.1.7. CEconforming equipment
• 1.1.7.1. CEconforming equipment part 1
• 1.1.7.2. CEconforming equipment part 2
• 1.1.7.3. CEconforming equipment part 3
• 1.1.7.4. Manufacturersupplied CEconforming equipment, according to document42R9319080
• 1.1.8. Loading and securing
• 1.2. Safety
• 1.2.1. General safety measures
• 1.2.1.1. Safety instructions
• 1.2.1.2. Safety devices
• 1.2.1.3. Emergency exit
• 1.2.1.4. Clothing and personal protection
• 1.2.1.5. Machine modifications
• 1.2.1.6. Before you leave the drivers seat
• 1.2.1.7. Mounting and dismounting
• 1.2.1.8. Fire prevention and fire fighting
• 1.2.1.9. Protection against asbestos dust
• 1.2.1.10. Protection against injuries
• 1.2.1.11. Working at high temperatures
• 1.2.1.12. Rollover protection system (ROPS)
• 1.2.1.13. Attachment for protection against falling objects (FOPS)
• 1.2.1.14. Attachments with auxiliary function
• 1.2.1.15. Battery
• 1.2.2. Safety precautions during operation
• 1.2.2.1. Prior to daily starting up
• 1.2.2.2. Machine operation
• 1.2.3. Safety measures during transport
• 1.2.3.1. Loading and unloading the machine
• 1.2.3.2. Transport
• 1.2.4. Precautions for maintenance
• 1.2.4.1. Personnel
• 1.2.4.2. Before carrying out maintenance
• 1.2.4.3. During maintenance
• 1.2.4.4. Tyres
• 1.2.5. Labels on the machine
• 1.2.5.1. Positions and order numbers of safety labels
• 1.2.5.2. Positions and order numbers of information labels
• 1.3. Operation
• 1.3.1. General view
• 1.3.1.1. General view of the machine
• 1.3.1.2. Controls and Indicators
• 1.3.2. Controls
• 1.3.2.1. Switches
• 1.3.2.2. Operating and control levers
• 1.3.2.3. Pedals
• 1.3.2.4. Miscellaneous controls
• 1.3.3. Control lamps, measuring indicators und warning lights
• 1.3.3.1. Overview
• 1.3.3.2. Control lamps
• 1.3.3.3. Measuring indicators
• 1.3.3.4. Warning lights
• 1.3.4. Description of individual elements
• 1.3.4.1. Safety bar
• 1.3.4.2. Towing pin
• 1.3.4.3. Alarm horn for reverse driving option
• 1.3.4.4. Fuses
• 1.3.4.5. SlowBlowing Fuses
• 1.3.4.6. Heater and ventilation system
• 1.3.5. Checks and adjustments prior to starting work
• 1.3.5.1. Visual inspection
• 1.3.5.2. Control checks
• 1.3.5.3. Adjustments
• 1.3.6. Operation
• 1.3.6.1. Starting the engine
• 1.3.6.2. Switching off the engine
• 1.3.6.3. Driving with the machine
• 1.3.6.4. Actuating working attachment
• 1.3.6.5. Raise/lower working attachment
• 1.3.6.6. Working with the wheeled loader
• 1.3.6.7. Precautions For Special Operations
• 1.3.6.8. If wheel brake fails to work
• 1.3.6.9. Check after stopping the engine
• 1.3.6.10. Locking
• 1.3.6.11. Tyre handling
• 1.3.7. Transport
• 1.3.7.1. Securing the articulated steering
• 1.3.7.2. Loading and securing the machine
• 1.3.7.3. Driving machine onto loading area of transport vehicle
• 1.3.7.4. Securing machine for transport
• 1.3.7.5. Transporting the machine
• 1.3.7.6. After Transport
• 1.3.8. Cold weather operation
• 1.3.8.1. Precautions for low temperatures
• 1.3.8.2. Precautions after completion of work
• 1.3.8.3. After the cold weather period
• 1.3.9. Longterm storage
• 1.3.9.1. Before storage
• 1.3.9.2. During storage
• 1.3.9.3. After storage
• 1.4. Troubleshooting
• 1.4.1. When the machine runs out of fuel
• 1.4.2. Towing the machine
• 1.4.3. If battery is discharged
• 1.4.3.1. Precautions for charging the battery
• 1.4.3.2. Starting the engine with a booster cable
• 1.4.4. For insufficient braking effect
• 1.4.4.1. Checking the brake function
• 1.4.4.2. Checking the parking brake function
• 1.4.5. Emergency steering properties
• 1.4.6. Emergency lowering
• 1.4.7. Other troubles
• 1.4.7.1. Electrical system
• 1.4.7.2. Engine
• 1.4.7.3. Hydraulic system
• 1.4.7.4. Brakes
• 1.4.7.5. Steering
• 1.4.7.6. Axles
• 1.4.7.7. Drivers Cab
• 1.5. Maintenance
• 1.5.1. Maintenance guide
• 1.5.2. Maintenance basics
• 1.5.2.1. Oil, fuel and coolant specifications
• 1.5.2.2. Specifications of the electrical system
• 1.5.3. Wearing parts list
• 1.5.4. Lubricants, fuels and filling capacities
• 1.5.5. Tools and standard tightening torques (bolts,nuts)
• 1.5.5.1. Introduction of recommended tools
• 1.5.5.2. Torque list
• 1.5.6. Periodical replacement of safetycritical parts
• 1.5.7. Maintenance schedule chart
• 1.5.8. Service procedure
• 1.5.8.1. Prestart checklist
• 1.5.8.2. Maintenance upon demand
• 1.5.8.3. Maintenance after first 50 service hours
• 1.5.8.4. Maintenance every 50 operating hours
• 1.5.8.5. Maintenance every 100 operating hours
• 1.5.8.6. Maintenance after the first 250 operating hours
• 1.5.8.7. Maintenance every 500 operating hours
• 1.5.8.8. Maintenance every 1000 operating hours
• 1.5.8.9. Maintenance every 2000 operating hours
• 1.6. Technical data
• 1.6.1. Technical data
• 1.6.2. Noise emission levels
• 1.6.3. Vibration level
• 1.6.4. Limit values for slopes
• 1.7. Special equipment and attachments
• 1.7.1. ALSelectronics
• 1.7.1.1. Structure and functioning principle of the ALSelectronics
• 1.7.1.2. Precautionary measures for switching on the ALSelectronics
• 1.7.1.3. Operating the ALSelectronics
• 1.7.1.4. Precautions when handling the accumulator
• 1.7.2. Air condition
• 1.8. Index