Komatsu WA1200-3 Galeo Wheel Loader Operation and Maintenance Manual TEN00069-02

Description

• Model List:
  • WA1200-3 Galeo Wheel Loader

• 1. COVER
• 2. FOREWORD
• 3. SAFETY INFORMATION
• 4. INTRODUCTION
• 5. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 6. CONTENTS
• 7. SAFETY
• 7.1. GENERAL PRECAUTIONS
• 7.2. PRECAUTIONS FOR OPERATION
• 7.2.1. BEFORE STARTING ENGINE
• 7.2.2. AFTER STARTING ENGINE
• 7.2.3. TRANSPORTATION
• 7.2.4. BATTERY
• 7.2.5. TOWING
• 7.3. PRECAUTIONS FOR MAINTENANCE
• 7.3.1. BEFORE CARRYING OUT MAINTENANCE
• 7.3.2. DURING MAINTENANCE
• 7.3.3. PRECAUTIONS WITH TIRES
• 7.4. POSITION FOR ATTACHING SAFETY LABELS
• 8. OPERATION
• 8.1. GENERAL LOCATIONS
• 8.1.1. GENERAL VIEW OF MACHINE
• 8.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 8.2. EXPLANATION OF COMPONENTS
• 8.2.1. MACHINE MONITOR
• 8.2.2. SWITCHES
• 8.2.3. CONTROL LEVERS, PEDALS, KNOBS
• 8.2.4. CAP WITH LOCK
• 8.2.5. SAFETY BAR
• 8.2.6. TOWING PIN
• 8.2.7. FUEL STOP KNOB
• 8.2.8. BACKUP ALARM
• 8.2.9. DOOROPEN LOCK
• 8.2.10. TOOL BOX
• 8.2.11. FUSE BOX
• 8.2.12. SLOWBLOW FUSE
• 8.2.13. LUNCH BOX TRAY
• 8.2.14. TAKING OFF POWER
• 8.2.15. AM/FM RADIO
• 8.2.16. AIR CONDITIONER
• 8.2.17. PRECAUTIONS WHEN HANDLING ACCUMULATOR
• 8.3. OPERATION
• 8.3.1. CHECK BEFORE STARTING ENGINE
• 8.3.2. STARTING ENGINE
• 8.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 8.3.4. STOPPING ENGINE
• 8.3.5. CHECKS AFTER STOPPING ENGINE
• 8.3.6. MOVING MACHINE OFF (DIRECTIONAL, SPEED), STOPPING MACHINE
• 8.3.7. STEERING MACHINE
• 8.3.8. OPERATION OF WORK EQUIPMENT
• 8.3.9. WORK POSSIBLE USING WHEEL LOADER
• 8.3.10. PRECAUTIONS FOR OPERATION
• 8.3.11. ADJUSTING WORK EQUIPMENT POSTURE
• 8.3.12. PARKING MACHINE
• 8.3.13. CHECKS AFTER COMPLETION OF OPERATION
• 8.3.14. LOCKING
• 8.3.15. HANDLING TIRES
• 8.3.16. OPERATION OF CGC MONITOR
• 8.3.17. OPERATION OF AUTOGREASING SYSTEM
• 8.4. TRANSPORTATION
• 8.4.1. TRANSPORTATION PROCEDURE
• 8.4.2. LOADING, UNLOADING WORK
• 8.4.3. METHOD OF SECURING MACHINE
• 8.5. COLD WEATHER OPERATION
• 8.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 8.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 8.5.3. AFTER COLD WEATHER
• 8.5.4. WARMINGUP OPERATION
• 8.6. LONGTERM STORAGE
• 8.6.1. BEFORE STORAGE
• 8.6.2. DURING STORAGE
• 8.6.3. AFTER STORAGE
• 8.7. TROUBLESHOOTING
• 8.7.1. WHEN MACHINE RUNS OUT OF FUEL
• 8.7.2. METHOD OF TOWING MACHINE
• 8.7.3. IF BATTERY IS DISCHARGED
• 8.7.4. OTHER TROUBLE
• 9. MAINTENANCE
• 9.1. GUIDES TO MAINTENANCE
• 9.2. OUTLINES OF SERVICE
• 9.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 9.2.2. OUTLINE OF ELECTRIC SYSTEM
• 9.3. WEAR PARTS LIST
• 9.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 9.4.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 9.4.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 9.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 9.5.1. TORQUE LIST
• 9.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 9.7. MAINTENANCE SCHEDULE CHART
• 9.7.1. MAINTENANCE SCHEDULE CHART
• 9.8. SERVICE PROCEDURE
• 9.8.1. INITIAL 250 HOURS SERVICE
• 9.8.2. WHEN REQUIRED
• 9.8.3. CHECK BEFORE STARTING
• 9.8.4. EVERY 50 HOURS SERVICE
• 9.8.5. EVERY 100 HOURS SERVICE
• 9.8.6. EVERY 250 HOURS SERVICE
• 9.8.7. EVERY 500 HOURS SERVICE
• 9.8.8. EVERY 1000 HOURS SERVICE
• 9.8.9. EVERY 1500 HOURS SERVICE
• 9.8.10. EVERY 2000 HOURS SERVICE
• 9.8.11. EVERY 10000 HOURS SERVICE
• 10. SPECIFICATIONS
• 10.1. SPECIFICATIONS
• 11. OPTIONS, ATTACHMENTS
• 11.1. SELECTION BUCKETS AND TIRES
• 11.2. STARTING IN COLD AREAS
• 11.2.1. ELECTRIC HEATER
• 11.3. SERVICE CENTER
• 11.3.1. SIZE OF SCREWS USED IN SERVICE CENTER
• 11.3.2. LOCATION OF SWITCHING VALVES FOR REFILLING WITH OIL AND COOLANT AND DRAINING
• 11.4. EMERGENCY ENGINE STOP SWITCH
• 11.5. CENTRALIZED BREATHER
• 11.6. HYDRAULIC OIL LEVEL WARNING DISPLAY