Komatsu WA450-2 Wheel Loader Operation and Maintenance Manual SEAM042KD200
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Komatsu WA450-2 Wheel Loader Operation and Maintenance Manual SEAM042KD200

$30.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: SEAM042KD200
  • Format: PDF
  • Size: 8.1MB
  • Number of Pages: 155
Category:

Description

  • Model List:

    • WA450-2 Wheel Loader
  • 1. MAIN MENU
  • 2. CONTENTS
  • 3. OPERATION
  • 3.1. GENERAL LOCATIONS AND SPECIFICATIONS
  • 3.1.1. PERFORMANCE
  • 3.1.1.1. OPERATING WEIGHT
  • 3.1.2. ENGINE
  • 3.2. INSTRUMENTS AND CONTROLS
  • 3.2.1. MONITOR PANEL
  • 3.2.1.1. CHECK MONITOR GROUP
  • 3.2.1.2. CAUTION MONITOR GROUP
  • 3.2.1.3. CAUTION MONITOR GROUP
  • 3.2.1.4. METER GROUP
  • 3.2.2. SWITCHES
  • 3.2.2.1. TRANSMISSION CUTOFF SELECTOR SWITCH
  • 3.2.2.2. ETHER START SWITCH
  • 3.2.2.3. HORN BUTTON
  • 3.2.2.4. HAZARD LAMP SWITCH
  • 3.2.2.5. PARKING BRAKE SWITCH
  • 3.2.2.6. WORKING LAMP SWITCH
  • 3.2.2.7. STARTING SWITCH
  • 3.2.2.8. LAMP SWITCHES
  • 3.2.2.9. ROOM LAMP SWITCH
  • 3.2.2.10. CIGARETTE LIGHTER
  • 3.2.2.11. KICKDOWN SWITCH
  • 3.2.2.12. FRONT WIPER SWITCH
  • 3.2.2.13. REAR WIPER SWITCH
  • 3.2.3. LEVERS AND PEDALS
  • 3.2.3.1. DIRECTIONAL LEVER
  • 3.2.3.2. SPEED CONTROL LEVER
  • 3.2.3.3. SPEED CONTROL LEVER STOPPER
  • 3.2.3.4. STEERING COLUMN TILT LEVER
  • 3.2.3.5. ACCELERATOR PEDAL
  • 3.2.3.6. BRAKE PEDALS
  • 3.2.3.7. LIFT ARM CONTROL LEVER
  • 3.2.3.8. BUCKET CONTROL LEVER
  • 3.2.3.9. SAFETY LOCK
  • 3.2.3.10. AIR CLEANER SERVICE INDICATOR
  • 3.2.3.11. SAFETY BAR
  • 3.2.3.12. WORK EQUIPMENT CONTROL LEVER (MONOLEVER TYPE)
  • 3.2.3.13. CIRCUIT BREAKER (MAIN)
  • 3.2.3.14. DOOROPEN LOCK
  • 3.2.3.15. FUSE BOX
  • 3.2.3.16. OPERATORS SEAT
  • 3.2.3.17. RIGHT SIDE ARMREST
  • 3.2.3.18. SEAT BELT
  • 3.3. CHECK BEFORE STARTING
  • 3.3.1. WALKAROUND CHECK
  • 3.3.2. CHECK MONlTOR PANEL
  • 3.3.3. CHECK AND REFILL COOLANT
  • 3.3.4. CHECK OIL LEVEL AND REFILL IN ENGINE OIL PAN
  • 3.3.5. CHECK FUEL LEVEL AND REFILL FUEL
  • 3.3.6. CHECK AIR CLEANER SERVICE INDICATOR
  • 3.3.7. DRAIN WATER FROM AIR TANKS
  • 3.3.8. FUELWATER SEPARATOR
  • 3.3.9. FAN INSPECTION
  • 3.3.10. DRIVE BELT
  • 3.3.10.1. FAN DRIVE BELT INSPECTtON
  • 3.3.10.2. BELT TENSION CHECK
  • 3.3.10.3. BELT TENSION CHECK AND ADJUST
  • 3.3.10.4. FAN DRIVE BELT ADJUST
  • 3.3.10.5. ALTERNATOR DRIVE BELT ADJUST
  • 3.4. OPERATING YOUR MACHINE
  • 3.4.1. BEFORE STARTING THE ENGINE
  • 3.4.2. TO START THE ENGINE
  • 3.4.2.1. SPECIAL STARTING
  • 3.4.3. CHECKS AFTER STARTING
  • 3.4.4. TO MOVE THE MACHINE OFF
  • 3.4.5. CHANGING GEAR SPEED
  • 3.4.6. CHANGING DIRECTION
  • 3.4.7. TURNING
  • 3.4.8. TO STOP THE MACHINE
  • 3.4.9. TO STOP THE ENGINE
  • 3.4.10. MAXIMUM DEPTH OF WATER
  • 3.4.11. IF WHEEL BRAKE DOES NOT WORK
  • 3.4.12. PRECAUTIONS WHEN DRIVING UP OR DOWN SLOPES
  • 3.4.12.1. LOWER THE CENTER OF GRAVITY WHEN TURNING
  • 3.4.12.2. BRAKING ON DOWNHILL SLOPES
  • 3.4.12.3. IF ENGINE STOPS
  • 3.4.13. PROPER BUCKET AND TIRE
  • 3.5. ADJUSTMENT OF WORK EQUIPMENT
  • 3.5.1. ADJUSTING BOOM KICKOUT
  • 3.5.2. ADJUSTING BUCKET POSITIONER
  • 3.5.3. BUCKET LEVEL INDICATOR
  • 3.6. USING ACCUMULATORS
  • 3.6.1. PRECAUTIONS FOR MAINTENANCE
  • 3.7. HANDLING TIRES
  • 3.7.1. PRECAUTIONS WHEN HANDLING TIRES
  • 3.7.2. PRECAUTIONS WHEN DRIVING MACHINE
  • 3.7.3. TIRE PRESSURE
  • 3.7.3.1. INFLATING TIRES
  • 3.8. TOWING
  • 3.8.1. TOWING THE MACHINE
  • 3.8.1.1. WHEN ENGINE CAN BE USED
  • 3.8.1.2. WHEN ENGINE CANNOT BE USED
  • 3.8.2. RELEASING PARKING BRAKE
  • 3.9. COLD WEATHER OPERATION
  • 3.9.1. PREPARATION FOR LOW TEMPERATURE
  • 3.9.1.1. FUEL AND LUBRlCANTS
  • 3.9.1.2. COOLANT
  • 3.9.1.3. BATTERY
  • 3.9.2. STARTING IN COLD WEATHER
  • 3.9.3. CAUTIONS AFTER COMPLETION OF WORK
  • 3.9.4. AFTER COLD WEATHER
  • 3.10. MEMORANDA
  • 4. MAINTENANCE
  • 4.1. PERIODIC MAINTENANCE
  • 4.2. BLEEDING AIR FROM CIRCUIT
  • 4.2.1. BLEEDING AIR FROM HYDRAULIC CIRCUIT
  • 4.3. PERIODICAL REPLACEMENT OF SAFETY PARTS
  • 4.4. MAINTENANCE TABLE
  • 4.5. OIL FILLER AND LEVEL GAUGE POSITIONS
  • 4.6. CHECK BEFORE STARTING
  • 4.7. EVERY 50 HOURS SERVICE
  • 4.7.1. FUEL TANK
  • 4.7.2. TIRE
  • 4.8. EVERY 100 HOURS SERVICE
  • 4.8.1. HYDRAULIC TANK
  • 4.8.2. LUBRICATING
  • 4.8.3. AIR CONDITIONER FILTER
  • 4.9. INITIAL 250 HOURS SERVICE
  • 4.9.1. TRANSMISSION OIL FILTER
  • 4.10. EVERY 250 HOURS SERVICE
  • 4.10.1. ENGINE OIL PAN AND FILTER
  • 4.10.2. AIR INTAKE SYSTEM
  • 4.10.3. CHECK ELECTROLYTE LEVEL IN BATTERY
  • 4.10.4. FUEL FILTER
  • 4.10.5. CRANKCASE BREATHER
  • 4.10.6. CORROSION RESISTOR (Coolant filter)
  • 4.10.7. COOLANT ADDITIVE CONCENTRATION
  • 4.10.8. LUBRICATING
  • 4.10.9. AIR CONDITIONER COMPRESSOR BELT
  • 4.10.10. WHEEL HUB NUTS
  • 4.11. EVERY 500 HOURS SERVICE
  • 4.11.1. TRANSMISSION OIL FILTER
  • 4.11.2. LUBRICATING
  • 4.11.3. AIR DRYER
  • 4.12. EVERY 1000 HOURS SERVICE
  • 4.12.1. TRANSMISSION CASE AND STRAINER
  • 4.12.2. TRANSMISSION CASE BREATHER
  • 4.12.3. LUBRICATING
  • 4.13. EVERY 1500 HOURS SERVICE
  • 4.13.1. VALVES AND INJECTORS
  • 4.14. EVERY 2000 HOURS SERVICE
  • 4.14.1. HYDRAULIC TANK AND FILTER
  • 4.14.2. AIR CONDITIONER FILTER
  • 4.14.3. HYDRAULIC TANK BREATHER
  • 4.14.4. AXLE
  • 4.14.5. PPC CIRCUIT STRAINER
  • 4.14.6. ALTERNATOR AND STARTING MOTOR
  • 4.14.7. BRAKE DISC
  • 4.14.8. INTERNAL PART OF AIR DRYER
  • 4.14.9. ACCUMULATOR
  • 4.15. EVERY 6000 HOURS SERVICE
  • 4.15.1. FAN IDLER PULLEY
  • 4.15.2. FAN HUB (BELT DRIVEN)
  • 4.15.3. COOLANT CHANGE AND FLUSHING THE SYSTEM
  • 4.15.3.1. COOLANT
  • 4.15.3.2. DCA4 UNIT MAINTENANCE GUIDE
  • 4.16. WHEN REQUIRED
  • 4.16.1. TURBOCHARGER MOUNTING NUTS
  • 4.16.2. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
  • 4.16.2.1. CHECKING
  • 4.16.2.2. CLEANING OR REpLACING OUTER ELEMENT
  • 4.16.2.3. REPLACING INNER ELEMENT
  • 4.16.2.4. CLEANING OUTER ELEMENT
  • 4.16.3. CHECK AND REFILL TRANSMISSION OIL
  • 4.16.4. CLEAN RADIATOR FINS
  • 4.16.5. CHECK AND REFILL AXLE OIL
  • 4.16.6. CLEAN AXLE CASE BREATHER
  • 4.16.7. LUBRlCATlNG
  • 4.16.8. CLEAN CONDENSER OF AIR CONDITIONER
  • 4.16.9. CHECK AIR CONDITIONER
  • 4.16.9.1. CHECK LEVELS OF REFRIGERANT (GAS)
  • 4.16.10. CHECK AND REFILL WINDOW WASHING FLUID
  • 4.16.11. REPLAClNG BUCKET TEETH
  • 4.16.11.1. IF THE BUCKET EQUIPPED WITH BOLTON TOOTH.
  • 4.16.11.2. IF THE BUCKET EQUIPPED WITH TIP TOOTH
  • 4.16.12. REVERSING AND REPLACING BOLTON CUTTING EDGE
  • 4.16.12.1. IF THE BUCKET EQUIPPED WITH BOLTON CUTTING EDGE
  • 4.17. ADJUSTMENT
  • 4.17.1. ADJUSTING PARKING BRAKE
  • 4.17.2. ADJUSTING LENGTH OF LEVER
  • 4.18. TROUBLE SHOOTING GUIDE
  • 4.18.1. ELECTRICAL SYSTEM
  • 4.19. MACHINE AND ENGINE SERIAL NUMBERS
  • 4.20. FUEL, COOLANT AND LUBRICANTS
  • 4.21. MEMORANDA
  • 5. SAFETY AND OPERATION
  • 5.1. SAFETY HINTS
  • 5.1.1. OPERATION
  • 5.1.1.1. GENERAL
  • 5.1.2. CHECKING JOBSITE CONDITIONS
  • 5.1.3. BEFORE STARTING OPERATION
  • 5.1.3.1. CHECK BEFORE STARTING
  • 5.1.4. PRECAUTIONS WHEN GETTING ON THE MACHINE
  • 5.1.5. PRECAUTIONS WHEN STARTING THE ENGINE
  • 5.1.6. CHECKS AFTER STARTING THE ENGINE
  • 5.1.7. DURING OPERATION
  • 5.1.8. ATTENTION TO SURROUNDINGS
  • 5.1.9. RESTRICTIONS CREATED BY JOBSITE
  • 5.1.10. PARKING
  • 5.2. PRECAUTIONS FOR MAINTENANCE
  • 5.2.1. GENERAL
  • 5.2.2. BEFORE MAINTENANCE
  • 5.2.3. DURING MAINTENANCE
  • 5.2.4. MISCELLANEOUS
  • 5.2.5. BUCKET OPERATION
  • 5.2.5.1. EXCAVATION
  • 5.2.5.2. LEVELING
  • 5.2.5.3. LOAD AND CARRY OPERATIONS
  • 5.2.6. OPERATING THE AIR CONDITIONER
  • 5.2.6.1. EQUIPMENT ON CONTROL PANEL
  • 5.2.7. OPERATING CAB HEATER
  • 5.2.7.1. EQUIPMENT ON CONTROL PANEL
  • 5.2.8. LOCKING CAP
  • 5.2.9. HANDLING OF BATTERY
  • 5.2.9.1. PRECAUTIONS FOR CHARGING BATTERY
  • 5.2.9.2. REMOVAL AND INSTALLATION OF BATTERY
  • 5.2.9.3. STARTING ENGINE WITH A BOOSTER CABLE
  • 5.2.10. COOLANT AND LUBRICANTS
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