Komatsu WA470-5 Galeo Wheel Loader Operation and Maintenance Manual TEN00091-00

Description

• Model List:
  • WA470-5 Galeo Wheel Loader

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
• 2.4. NECESSARY INFORMATION
• 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 2.4.2. ENGINE SERIAL NO. PLATE
• 2.4.3. POSITION OF SERVICE METER
• 2.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 3. CONTENTS
• 4. SAFETY
• 4.1. SAFETY
• 4.2. SAFETY LABELS
• 4.2.1. LOCATION OF SAFETY LABELS
• 4.2.2. SAFETY LABELS
• 4.3. GENERAL PRECAUTIONS
• 4.3.1. SAFETY RULES
• 4.3.2. IF ABNORMALITIES ARE FOUND
• 4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 4.3.5. SAFETY FEATURES
• 4.3.6. KEEP MACHINE CLEAN
• 4.3.7. INSIDE OPERATORS COMPARTMENT
• 4.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 4.3.9. HANDRAILS AND STEPS
• 4.3.10. MOUNTING AND DISMOUNTING
• 4.3.11. NO PEOPLE ON ATTACHMENTS
• 4.3.12. DO NOT GET CAUGHT IN ARTICULATED PORTION
• 4.3.13. PREVENTION OF BURNS
• 4.3.14. FIRE PREVENTION
• 4.3.15. ACTION IF FIRE OCCURS
• 4.3.16. WINDOW WASHER LIQUID
• 4.3.17. PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
• 4.3.18. PRECAUTIONS FOR ATTACHMENTS, OPTIONS
• 4.3.19. UNAUTHORIZED MODIFICATION
• 4.3.20. SAFETY AT WORKSITE
• 4.3.21. WORKING ON LOOSE GROUND
• 4.3.22. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
• 4.3.23. ENSURE GOOD VISIBILITY
• 4.3.24. VENTILATION FOR ENCLOSED AREAS
• 4.3.25. CHECKING SIGNALMANS SIGNALS AND SIGNS
• 4.3.26. EMERGENCY EXIT FROM OPERATORS CAB
• 4.3.27. BE CAREFUL ABOUT ASBESTOS DUST
• 4.4. PRECAUTIONS FOR OPERATION
• 4.4.1. STARTING ENGINE
• 4.4.2. OPERATION
• 4.4.3. TRANSPORTATION
• 4.4.4. BATTERY
• 4.4.5. TOWING
• 4.4.6. PRECAUTIONS FOR MAINTENANCE
• 4.4.7. PRECAUTIONS WITH TIRES
• 5. OPERATION
• 5.1. GENERAL VIEW
• 5.1.1. GENERAL VIEW OF MACHINE
• 5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 5.2. EXPLANATION OF COMPONENTS
• 5.2.1. MACHINE MONITOR
• 5.2.2. SWITCHES
• 5.2.3. CONTROL LEVERS, PEDALS
• 5.2.4. STEERING TILT LOCK LEVER
• 5.2.5. CAP WITH LOCK
• 5.2.6. FRAME LOCK BAR
• 5.2.7. TOWING PIN
• 5.2.8. GREASE PUMP
• 5.2.9. CAB DOOR OPEN LOCK
• 5.2.10. CAB WINDOW OPEN LOCK CANCEL KNOB
• 5.2.11. FUSE
• 5.2.12. SLOW BLOW FUSE
• 5.2.13. POWER OUTLET
• 5.2.14. AM/FM RADIO
• 5.2.15. AM/FM RADIOCASSETTE STEREO
• 5.2.16. AIR CONDITIONER
• 5.2.17. HANDLING AUTO AIR CONDITIONER
• 5.2.18. HANDLING CAB WIPER
• 5.3. OPERATION
• 5.3.1. CHECK BEFORE STARTING ENGINE, ADJUST
• 5.3.2. STARTING ENGINE
• 5.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 5.3.4. STOPPING ENGINE
• 5.3.5. MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE
• 5.3.6. TURNING
• 5.3.7. OPERATION OF WORK EQUIPMENT
• 5.3.8. WORK POSSIBLE USING WHEEL LOADER
• 5.3.9. PRECAUTIONS FOR OPERATION
• 5.3.10. ADJUSTING WORK EQUIPMENT POSTURE
• 5.3.11. PARKING MACHINE
• 5.3.12. CHECKS AFTER COMPLETION OF OPERATION
• 5.3.13. LOCKING
• 5.3.14. HANDLING THE TIRES
• 5.4. TRANSPORTATION
• 5.4.1. TRANSPORTATION PROCEDURE
• 5.4.2. LOADING, UNLOADING WORK WITH TRAILERS
• 5.4.3. LIFTING MACHINE
• 5.5. COLD WEATHER OPERATION
• 5.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 5.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 5.5.3. AFTER COLD WEATHER
• 5.5.4. WARMINGUP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER
• 5.6. LONGTERM STORAGE
• 5.6.1. BEFORE STORAGE
• 5.6.2. DURING STORAGE
• 5.6.3. AFTER STORAGE
• 5.7. TROUBLESHOOTING
• 5.7.1. WHEN MACHINE RUNS OUT OF FUEL
• 5.7.2. METHOD OF TOWING MACHINE
• 5.7.3. IF BATTERY IS DISCHARGED
• 5.7.4. OTHER TROUBLE
• 6. MAINTENANCE
• 6.1. GUIDES TO MAINTENANCE
• 6.2. OUTLINES OF SERVICE
• 6.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 6.2.2. OUTLINE OF ELECTRIC SYSTEM
• 6.3. WEAR PARTS
• 6.3.1. WEAR PARTS LIST
• 6.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 6.4.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 6.4.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 6.5.1. TORQUE LIST
• 6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 6.7. MAINTENANCE SCHEDULE CHART
• 6.7.1. MAINTENANCE SCHEDULE CHART
• 6.7.2. ADJUST INJECTOR
• 6.8. SERVICE PROCEDURE
• 6.8.1. INITIAL 250 HOURS SERVICE
• 6.8.2. WHEN REQUIRED
• 6.8.3. CHECK BEFORE STARTING
• 6.8.4. EVERY 50 HOURS SERVICE
• 6.8.5. EVERY 100 HOURS SERVICE
• 6.8.6. EVERY 250 HOURS SERVICE
• 6.8.7. EVERY 500 HOURS SERVICE
• 6.8.8. EVERY 1000 HOURS SERVICE
• 6.8.9. EVERY 2000 HOURS SERVICE
• 6.8.10. EVERY 4000 HOURS SERVICE
• 6.8.11. EVERY 8000 HOURS SERVICE
• 7. SPECIFICATIONS
• 7.1. SPECIFICATIONS
• 8. ATTACHMENTS, OPTIONS
• 8.1. HANDLING LOAD METER
• 8.1.1. GENERAL LOCATIONS
• 8.1.2. LOAD METER FUNCTIONS
• 8.1.3. HANDLING LOAD METER DISPLAY
• 8.1.4. METHOD OF SETTING TIME ON CLOCK
• 8.1.5. PRINTER OUTPUT
• 8.2. HANDLING TORQUE CONVERTER LOCKUP
• 8.2.1. GENERAL LOCATIONS
• 8.2.2. METHOD OF OPERATION
• 8.2.3. WARNING/LIMIT FUNCTIONS FOR TRAVEL SPEED
• 8.3. HANDLING AUTOGREASING SYSTEM
• 8.3.1. METHOD OF OPERATING AUTOGERASING SYSTEM
• 8.3.2. PRECAUTIONS WHEN HANDLING AUTOGREASING SYSTEM
• 8.3.3. TROUBLESHOOTING
• 8.4. HANDLING JOYSTICK STEERING SYSTEM
• 8.4.1. EXPLANATION OF COMPONENTS
• 8.4.2. STRUCTURE AND FUNCTION OF JOYSTICK STEERING
• 8.4.3. GETTING IN OR OUT OF OPERATORS CAB
• 8.4.4. ADJUSTMENT OF JOYSTICK CONSOLE
• 8.4.5. OPERATION METHOD OF JOYSTICK STEERING SYSTEM
• 8.5. HANDLING EPC WORK EQUIPMENT LEVER
• 8.5.1. OPERATIONAL FEATURES
• 8.5.2. SWITCHES
• 8.5.3. SEMI AUTO DIGGING OPERATIONS
• 8.5.4. METHOD OF REMOTE POSITIONER
• 8.6. HANDLING MULTIFUNCTION LEVER
• 8.6.1. EXPLANATION OF COMPONENTS
• 8.6.2. USING FNR SWITCH TO CHANGE BETWEEN FORWARD AND REVERSE
• 9. INDEX