Komatsu WA480-5L Wheel Loader Operation and Maintenance Manual CEAM009002

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Komatsu WA480-5L Wheel Loader Operation and Maintenance Manual CEAM009002

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM009002
Format: PDF
Size: 7.8MB
Number of Pages: 302

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- WA480-5L Wheel Loader

1. INTRODUCTION
1.1. FOREWORD
1.2. SAFETY INFORMATION
1.3. APPROVED AND NONAPPROVED USES
1.3.1. NONAPPROVED
1.4. PRODUCT IDENTIFICATION
1.4.1. MACHINE SERIAL NUMBER
1.4.2. ENGINE SERIAL NUMBER AND EMISSION LABEL
1.4.3. SERVICE METER LOCATION
1.5. SERIAL NUMBERS AND DEALER INFORMATION
2. CONTENTS
3. SAFETY
3.1. GENERAL SAFETY RULES AND PRECAUTIONS
3.1.1. GENERAL SAFETY RULES
3.1.2. SAFETY FEATURES
3.1.3. PERSONAL PROTECTIVE EQUIPMENT
3.1.4. UNAUTHORIZED MODIFICATIONS
3.1.5. LEAVING OPERATORS COMPARTMENT
3.1.6. MOUNTING AND DISMOUNTING
3.1.7. FIRE PREVENTION FOR FUEL AND OIL
3.1.8. DUST HAZARD PRECAUTIONS
3.1.9. CRUSH OR PINCH POINT DANGERS
3.1.10. FIRE EXTINGUISHER AND FIRST AID KIT
3.1.11. INSIDE OPERATORS COMPARTMENT
3.1.12. PRECAUTIONS WHEN USING ROPS
3.1.13. PRECAUTIONS FOR ATTACHMENTS
3.2. STARTING YOUR WORK OPERATIONS
3.2.1. WORK SITE HAZARDS
3.2.2. AVOIDING DANGEROUS SITUATIONS
3.2.3. WORKING CLEARANCES
3.3. RULES FOR ROAD TRAVEL
3.3.1. TRAVELING IN REVERSE
3.3.2. TRAVELING ON ICY OR SNOWCOVERED SURFACES
3.3.3. WORKING ON LOOSE OR UNSTABLE GROUND
3.3.4. TRAVEL ON SLOPES
3.3.5. PARKING THE MACHINE
3.4. PRECAUTIONS DURING MAINTENANCE OPERATIONS
3.4.1. WARNING TAGS
3.4.2. EQUIPMENT STORAGE
3.4.3. WORKING UNDER THE MACHINE
3.4.4. USING DROP LAMPS
3.4.5. KEEPING THE MACHINE CLEAN
3.4.6. RUNNING THE MACHINE DURING MAINTENANCE
3.4.7. RULES FOR REFUELING THE MACHINE
3.4.8. COOLING SYSTEM PRECAUTIONS
3.4.9. BATTERY PRECAUTIONS
3.4.10. STARTING THE MACHINE
3.4.11. HIGH PRESSURE HOSES
3.4.12. HIGH TEMPERATURES AREAS
3.4.13. DISPOSAL OF WASTE MATERIALS
3.4.14. INFLATING TIRES
3.4.15. ACCUMULATOR
3.4.16. CRITICAL PARTS
3.4.17. VIBRATIONS TO WHICH THE OPERATOR IS EXPOSED
3.5. SAFETY AND WARNING DECALS
3.5.1. LOCATION OF THE SAFETY DECALS
3.5.2. LOCATION OF SAFETY LABELS
4. OPERATION
4.1. GENERAL VIEW OF MACHINE
4.1.1. OUTSIDE VIEW OF THE MACHINE
4.1.2. INSIDE VIEW OF THE CAB
4.2. DESCRIPTION OF ALERTS, GAUGES AND SWITCHED SYSTEMS
4.2.1. INSTRUMENT BEZEL
4.2.2. SWITCH PANELS
4.3. DESCRIPTION OF ALERTS, GAUGES AND MONITOR SYSTEM
4.3.1. INSTRUMENT BEZEL
4.4. MACHINE ELECTRONIC MONITORING DISPLAY
4.4.1. MONITOR MODE SELECTOR SWITCHES
4.4.2. MONITOR DISPLAY INFORMATION
4.4.3. EMERGENCY STOP WARNING SYSTEM
4.4.4. CAUTION ALERT WARNING SYSTEM
4.4.5. INSPECTION AND MAINTENANCE ALERT WARNING SYSTEM
4.4.6. MODE ALERT LAMPS
4.4.7. GAUGE DISPLAY
4.4.8. MACHINE MONITOR
4.5. MACHINE SWITCHES AND CONTROLS
4.5.1. SWITCH LOCATION
4.6. SOUND SYSTEM
4.6.1. DIGITAL ESPERIA RADIO SERIAL NUMBER A37001 A37046
4.6.2. BLAUPUNKT CALAIS RADIO SERIAL NUMBER A37047 AND UP
4.6.3. AIR CONDITIONER CONTROL PANEL
4.6.4. CONTROL LEVERS, PEDALS
4.7. SECURITY AND LOCKS
4.7.1. IGNITION KEY LOCKED AREAS
4.7.2. PADLOCKED AREAS
4.8. SAFETY FEATURES
4.8.1. PASSIVE SAFETY FEATURES
4.8.2. ACTIVE SAFETY FEATURES
4.9. MACHINE FEATURES
4.9.1. CAB DOORS
4.9.2. ELECTRICAL
4.9.3. MACHINE CAB AND CHASSIS
4.10. PRECAUTIONS BEFORE STARTING WORK OPERATIONS
4.10.1. PREOPERATIONAL CHECKS
4.10.2. STARTUP PROCEDURES
4.11. OPERATIONS AND CHECKS AFTER STARTING ENGINE
4.11.1. BREAKING IN THE MACHINE
4.12. TRAVELING, STOPPING AND PARKING THE MACHINE
4.12.1. TRAVELING
4.12.2. STOPPING AND PARKING THE MACHINE
4.13. EMERGENCY STEERING
4.13.1. USING THE EMERGENCY STEERING
4.14. STARTING YOUR WORK OPERATIONS
4.14.1. WORK EQUIPMENT
4.14.2. SCOOPING A LOAD OR CUTTING A GRADE
4.14.3. LEVELING OPERATIONS
4.14.4. PUSHING OPERATION
4.14.5. LOAD AND CARRY OPERATIONS
4.14.6. LOADING OPERATIONS
4.15. PRECAUTIONS DURING OPERATION
4.15.1. PERMISSIBLE WATER DEPTH
4.15.2. IF WHEEL BRAKE DOES NOT WORK
4.15.3. PRECAUTIONS WHEN DRIVING UP OR DOWN SLOPES
4.15.4. PRECAUTIONS WHEN DRIVING THE MACHINE
4.15.5. PRECAUTIONS REGARDING BRAKE FUNCTION
4.16. WORK EQUIPMENT AND MACHINE POSTURE
4.16.1. ADJUSTING BUCKET
4.17. TRANSPORTING THE MACHINE
4.17.1. LOADING AND SECURING THE MACHINE
4.18. LIFTING THE MACHINE
4.18.1. LIFTING LOCATIONS AND PROCEDURES
4.18.2. USING WIRE ROPE
4.19. TOWING THE MACHINE
4.20. COLD WEATHER OPERATION
4.20.1. FUEL AND LUBRICANTS
4.20.2. COOLANT
4.20.3. PRECAUTIONS AFTER COMPLETION OF WORK
4.20.4. AFTER COLD WEATHER
4.20.5. WARMING UP THE STEERING
5. MAINTENANCE
5.1. GUIDES TO MAINTENANCE
5.1.1. CHECK SERVICE METER
5.1.2. KOMATSU GENUINE REPLACEMENT PARTS
5.1.3. KOMATSU GENUINE OILS
5.1.4. ALWAYS USE CLEAN WASHER FLUID
5.1.5. ALWAYS USE CLEAN OIL AND GREASE
5.1.6. CHECKING FOR FOREIGN MATERIALS IN DRAINED OIL AND ON FILTERS
5.1.7. FUEL STRAINER
5.1.8. WELDING INSTRUCTIONS
5.1.9. DO NOT DROP THINGS INSIDE THE MACHINE
5.1.10. DUSTY WORKSITES
5.1.11. AVOID MIXING OIL
5.1.12. LOCKING INSPECTION COVERS
5.1.13. BLEEDING AIR FROM HYDRAULIC CIRCUIT
5.1.14. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
5.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
5.2. SYSTEMS TROUBLESHOOTING CHARTS
5.2.1. ELECTRICAL SYSTEM
5.2.2. CHASSIS
5.2.3. ENGINE
5.3. OUTLINES OF SERVICE
5.3.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
5.3.2. PERFORMING KOWA (KOMATSU OIL WEAR ANALYSIS)
5.3.3. KOWA ANALYSIS ITEMS
5.3.4. OUTLINE OF ELECTRIC SYSTEM
5.4. WEAR PARTS LIST
5.5. FUEL, COOLANT AND LUBRICANTS
5.5.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
5.5.2. LUBRICANT AND COOLANT SUPPLIER RECOMMENDATIONS
5.6. STANDARD TIGHTENING TORQUES FOR FASTNERS AND HOSES
5.6.1. TORQUE LIST
5.7. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
5.8. MAINTENANCE SCHEDULE CHART
5.8.1. INITIAL 250 HOURS SERVICE
5.8.2. WHEN REQUIRED
5.8.3. EVERY 50 HOURS SERVICE
5.8.4. EVERY 100 HOURS SERVICE
5.8.5. EVERY 250 HOURS SERVICE
5.8.6. EVERY 500 HOURS SERVICE
5.8.7. EVERY 1000 HOURS SERVICE
5.8.8. EVERY 2000 HOURS SERVICE
5.8.9. EVERY 4000 HOURS SERVICE
5.8.10. EVERY 8000 HOURS SERVICE
5.9. GENERAL MAINTENANCE AND INSPECTION
5.9.1. INITIAL 250 HOURS SERVICE
5.9.2. WHEN REQUIRED
5.10. EVERY SPECIFIC HOURS SERVICE
5.10.1. EVERY 50 HOURS SERVICE
5.10.2. EVERY 100 HOURS SERVICE
5.10.3. EVERY 250 HOURS SERVICE
5.10.4. EVERY 500 HOURS SERVICE
5.10.5. EVERY 1000 HOURS SERVICE
5.10.6. EVERY 2000 HOURS SERVICE
5.10.7. EVERY 4000 HOURS SERVICE
5.10.8. EVERY 8000 HOURS SERVICE
6. SPECIFICATIONS
6.1. SPECIFICATIONS
6.1.1. WA4805L WITH BOLTON CUTTING EDGE
6.1.2. MACHINE DIMENSIONS AND WEIGHTS
6.2. MACHINE SYSTEMS SPECIFICATIONS
6.2.1. ENGINE
6.2.2. TRANSMISSION
6.2.3. AXLES AND FINAL DRIVES
6.2.4. BRAKES
6.2.5. STEERING SYSTEM
6.2.6. SERVICE REFILL CAPACITIES
7. OPTIONS, ATTACHMENTS
7.1. MONITOR WITH LOAD METER
7.1.1. LOAD METER
7.1.2. SWITCHES
7.1.3. LOAD METER FUNCTIONS
7.1.4. USING LOAD METER DISPLAY
7.1.5. PRINTER OUTPUT
7.2. TORQUE CONVERTER LOCKUP
7.2.1. GENERAL LOCATIONS
7.2.2. WARNING/LIMIT FUNCTIONS FOR TRAVEL SPEED
7.3. WASTE HANDLER ENGINE COOLING FAN CONTROL SYSTEM
7.3.1. FAN SYSTEM OPERATION
7.4. HANDLING JOYSTICK STEERING SYSTEM
7.4.1. EXPLANATION OF COMPONENTS
7.4.2. STRUCTURE AND FUNCTION OF JOYSTICK STEERING
7.4.3. EPC WORK EQUIPMENT LEVER
7.5. AUTOGREASING SYSTEM
7.5.1. OPERATING AUTOGREASING SYSTEM

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