Komatsu WA500-1L Wheel Loader Operation and Maintenance Manual CEAMW25050

Description

• Model List:
  • WA500-1L Wheel Loader

• 1. MAIN MENU
• 2. FORWARD
• 3. SAFETY INFORMATION
• 4. INTRODUCTION
• 4.1. BREAKING IN THE NEW MACHINE
• 4.2. MACHINE AND ENGINE SERIAL NUMBERS
• 4.3. QUICK REFERENCE INFORMATION
• 5. CONTENTS
• 6. SAFETY PRECAUTIONS SECTION 1
• 6.1. GENERAL PRECAUTIONS
• 6.1.1. PERSONNEL PRECAUTIONS
• 6.1.2. MACHINE PRECAUTIONS
• 6.2. OPERATION
• 6.2.1. BEFORE STARTING
• 6.2.2. STARTUP
• 6.2.3. GENERAL OPERATING PRECAUTIONS
• 6.2.4. DRIVING THE MACHINE
• 6.2.5. OPERATING THE ATTACHMENTS
• 6.2.6. PULLING/TOWING
• 6.2.7. SHUTDOWN
• 6.3. MAINTENANCE
• 6.3.1. GENERAL MACHINE PRECAUTIONS
• 6.3.2. GENERAL WORK PRECAUTIONS
• 6.3.3. TIRES AND RIMS
• 6.3.4. TURBOCHARGER
• 6.4. SAFETY PRODUCT GRAPHICS AND LOCATIONS
• 7. OPERATION SECTION 2
• 7.1. GENERAL VIEW
• 7.2. INSTRUMENTS AND CONTROLS
• 7.2.1. MONITOR PANEL
• 7.2.2. SWITCHES
• 7.2.3. LEVERS AND PEDALS
• 7.2.4. CAB DOOR HOLD OPEN LOCK IF EQUIPPED
• 7.2.5. AIR CLEANER SERVICE INDICATOR
• 7.2.6. FRAME LOCKING BAR
• 7.2.7. MAIN CIRCUIT BREAKER
• 7.2.8. FUSE BOXES
• 7.2.9. OPERATORS SEAT
• 7.2.10. RIGHT SIDE ARMREST
• 7.2.11. SEAT BELT
• 7.3. CAB HEATER AND DEFROSTER IF EQUIPPED
• 7.3.1. CONTROL PANEL
• 7.3.2. METHOD OF OPERATION
• 7.4. CAB HEATER, DEFROSTER AND AIR CONDITIONER IF EQUIPPED
• 7.4.1. CONTROL PANEL
• 7.4.2. METHOD OF OPERATION
• 7.5. LOCKING FILLER CAPS
• 7.5.1. FUEL TANK FILLER CAP
• 7.5.2. HYDRAULIC TANK FILLER CAP
• 7.6. CHECKS BEFORE STARTING ENGINE
• 7.6.1. WALK AROUND CHECK
• 7.6.2. CHECKS BEFORE STARTING
• 7.7. OPERATING MACHINE
• 7.7.1. OPERATIONS BEFORE STARTING ENGINE
• 7.7.2. STARTING ENGINE
• 7.7.3. OPERATIONS AFTER STARTING ENGINE
• 7.7.4. COLD WEATHER WARMUP PROCEDURE
• 7.7.5. MOVING MACHINE OFF
• 7.7.6. SHIFTING GEAR
• 7.7.7. SHIFTING BETWEEN FORWARD AND REVERSE
• 7.7.8. STEERING MACHINE
• 7.7.9. STOPPING MACHINE
• 7.7.10. OPERATIONAL PRECAUTIONS
• 7.7.11. POSSIBLE WORK USING LOADER
• 7.7.12. PARKING MACHINE
• 7.7.13. STOPPING ENGINE
• 7.7.14. OPERATIONS AFTER STOPPING ENGINE
• 7.8. ADJUSTMENT OF WORK EQUIPMENT
• 7.8.1. ADJUSTING BOOM KICKOUT
• 7.8.2. ADJUSTING BUCKET POSITIONER
• 7.8.3. BUCKET LEVEL INDICATOR
• 7.9. HANDLING TIRES
• 7.9.1. PRECAUTIONS WHEN HANDLING TIRES
• 7.9.2. PRECAUTIONS WHEN DRIVING MACHINE
• 7.9.3. NORMAL OPERATING INFLATION PRESSURE
• 7.9.4. PROPER BUCKET AND TIRE SELECTION TABLE
• 7.10. TOWING
• 7.10.1. TOWING THE MACHINE
• 7.10.2. RELEASING PARKING BRAKE
• 7.11. TRANSPORTATION
• 7.12. COLD WEATHER OPERATION
• 7.12.1. PREPARATION FOR LOW TEMPERATURE
• 7.12.2. CAUTIONS AFTER COMPLETION OF WORK
• 7.12.3. AFTER COLD WEATHER
• 7.13. LONG TERM STORAGE
• 7.13.1. BEFORE STORAGE
• 7.13.2. DURING STORAGE
• 7.13.3. AFTER STORAGE
• 7.14. HANDLING OF BATTERY
• 7.14.1. PRECAUTIONS FOR CHARGING BATTERY
• 7.14.2. REMOVAL AND INSTALLATION OF BATTERY
• 7.14.3. STARTING ENGINE WITH BOOSTER CABLES
• 7.15. TROUBLESHOOTING
• 7.15.1. ELECTRICAL SYSTEM
• 8. MAINTENANCE SECTION 3
• 8.1. PERIODIC MAINTENANCE
• 8.2. MAINTENANCE GUIDELINES
• 8.3. OUTLINES OF SERVICE
• 8.3.1. LUBRICATION WHEN SHIPPED
• 8.3.2. RELATING TO ENGINE
• 8.3.3. RELATING TO HYDRAULIC SYSTEM
• 8.3.4. RELATING TO ELECTRICAL SYSTEM
• 8.3.5. RELATING TO LUBRICATION
• 8.4. WEAR PARTS REPLACEMENT
• 8.5. PERIODICAL PART REPLACEMENT
• 8.6. LUBRICANTS, FUEL AND COOLANT
• 8.6.1. PROPER SELECTION TABLE
• 8.7. SCHEDULED MAINTENANCE GUIDE
• 8.8. FILLER AND LEVEL GAUGE POSITIONS
• 8.9. INITIAL 250 HOURS SERVICE ONLY
• 8.9.1. TRANSMISSION OIL FILTER
• 8.10. WHEN REQUIRED
• 8.10.1. COOLANT ADDITIVE CONCENTRATION DCA4
• 8.10.2. AIR CLEANER ELEMENTS
• 8.10.3. TRANSMISSION OIL LEVEL
• 8.10.4. RADIATOR CORE
• 8.10.5. DRIVE AXLE OIL LEVEL
• 8.10.6. DRIVE AXLE HOUSING BREATHERS
• 8.10.7. LUBRICATION
• 8.10.8. HYDRAULIC TANK
• 8.10.9. PPC (PROPORTIONAL PRESSURE CONTROL) CIRCUIT
• 8.10.10. WHEEL BRAKE HYDRAULIC CIRCUIT
• 8.10.11. PARKING BRAKE
• 8.10.12. BUCKET TEETH IF EQUIPPED
• 8.10.13. BUCKET BOLTON CUTTING EDGE IF EQUIPPED
• 8.10.14. WINDOW WASHER TANKS IF EQUIPPED
• 8.10.15. AIR CONDITIONER CONDENSER IF EQUIPPED
• 8.10.16. AIR CONDITIONER REFRIGERANT CHARGE IF EQUIPPED
• 8.10.17. ALTERNATOR DRIVE BELT
• 8.10.18. FAN DRIVE BELT
• 8.10.19. WATER PUMP DRIVE BELT
• 8.10.20. ALTERNATOR
• 8.10.21. CRANKING MOTOR
• 8.10.22. AIR GOVERNOR
• 8.10.23. TRANSMISSION CONTROL LEVERS
• 8.11. CHECKS BEFORE STARTING ENGINE
• 8.11.1. COOLANT LEVEL
• 8.11.2. ENGINE OIL LEVEL
• 8.11.3. FUEL LEVEL
• 8.11.4. AIR CLEANER SERVICE INDICATOR
• 8.11.5. AIR TANKS
• 8.11.6. BRAKE OIL LEVEL
• 8.11.7. FUEL FILTER/WATER SEPARATOR
• 8.11.8. ENGINE FAN
• 8.11.9. DRIVE BELTS
• 8.11.10. MONITOR PANEL
• 8.11.11. ADDITIONAL CHECKS
• 8.12. EVERY 50 HOURS SERVICE
• 8.12.1. FUEL TANK
• 8.12.2. TIRES
• 8.12.3. ENGINE AIR INTAKE SYSTEM
• 8.13. EVERY 100 HOURS SERVICE
• 8.13.1. HYDRAULIC TANK OIL LEVEL
• 8.13.2. LUBRICATION
• 8.13.3. CAB AIR FILTER IF EQUIPPED
• 8.14. EVERY 250 HOURS SERVICE
• 8.14.1. ENGINE OIL AND FILTERS
• 8.14.2. ENGINE CRANKCASE BREATHER AND TUBE
• 8.14.3. BATTERY ELECTROLYTE LEVELS
• 8.14.4. LUBRICATION
• 8.14.5. WHEEL HUB NUTS
• 8.14.6. AIR CONDITIONER COMPRESSOR DRIVE BELT IF EQUIPPED
• 8.15. EVERY 500 HOURS SERVICE
• 8.15.1. TRANSMISSION OIL FILTER
• 8.15.2. LUBRICATION
• 8.15.3. AIR DRYER IF EQUIPPED
• 8.16. EVERY 1000 HOURS SERVICE
• 8.16.1. TRANSMISSION OIL AND STRAINER
• 8.16.2. TRANSMISSION CASE BREATHER
• 8.16.3. LUBRICATION
• 8.17. EVERY 1500 HOURS SERVICE
• 8.17.1. ENGINE VALVES AND INJECTORS
• 8.18. EVERY 2000 HOURS SERVICE
• 8.18.1. ENGINE
• 8.18.2. ENGINE MOUNTED HOSES
• 8.18.3. ENGINE MOUNTING HARDWARE
• 8.18.4. ENGINE CRANKSHAFT END CLEARANCE
• 8.18.5. TURBOCHARGER MOUNTING
• 8.18.6. BATTERIES
• 8.18.7. HYDRAULIC TANK OIL AND FILTERS
• 8.18.8. HYDRAULIC TANK BREATHER
• 8.18.9. PPC CIRCUIT STRAINER
• 8.18.10. CAB AIR FILTER IF EQUIPPED
• 8.18.11. DRIVE AXLE OIL
• 8.18.12. PARKING BRAKE DISC
• 8.18.13. AIR DRYER IF EQUIPPED
• 8.18.14. ACCUMULATOR
• 8.18.15. COOLING SYSTEM
• 8.19. EVERY 6000 HOURS SERVICE
• 8.19.1. FUEL PUMP
• 8.19.2. FUEL INJECTORS
• 8.19.3. ENGINE FAN HUB
• 8.19.4. ENGINE IDLER PULLEY
• 8.19.5. WATER PUMP
• 8.19.6. TURBOCHARGER
• 8.19.7. AIR COMPRESSOR
• 8.19.8. ENGINE VIBRATION DAMPER
• 9. SPECIFICATIONS SECTION 4
• 9.1. GENERAL SPECIFICATIONS
• 9.1.1. OPERATING WEIGHT
• 9.1.2. PERFORMANCE
• 9.1.3. ENGINE
• 9.2. DIMENSIONS
• 9.3. STANDARD TIGHTENING TORQUES
• 9.3.1. STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS
• 9.3.2. TIGHTENING TORQUE OF SPLIT FLANGE BOLTS
• 9.3.3. TIGHTENING TORQUE FOR NUTS OF FLARED FITTINGS