Komatsu WA500-3H Wheel Loader Operation and Maintenance Manual VEAM500100

Description

• Model List:
  • WA500-3H Wheel Loader

• 1. WA500GB_VEAM500100_Buch.pdf
• 1.1. Introduction
• 1.1.1. Foreword
• 1.1.1.1. EU Directives
• 1.1.2. Safety information
• 1.1.3. Introduction
• 1.1.3.1. Intended use
• 1.1.3.2. Features
• 1.1.3.3. Breakingin the machine
• 1.1.4. Location of plates, table to enter serial no. and distributor
• 1.1.4.1. Machine identification plate
• 1.1.4.2. Engine identification plate
• 1.1.4.3. Table to enter serial no. and distributor
• 1.1.5. Table of contents
• 1.1.6. Dimensions, weights and operating data
• 1.1.6.1. WA5003H Dimensions, weights and operating data
• 1.1.7. CEconforming equipment
• 1.1.7.1. CEconforming equipment part 1
• 1.1.7.2. CEconforming equipment part 2
• 1.1.7.3. Manufacturersupplied CEconforming equipment, according to document 41993H1160
• 1.1.8. Loading and securing
• 1.2. Safety
• 1.2.1. General safety measures
• 1.2.1.1. Safety instructions
• 1.2.1.2. Safety devices
• 1.2.1.3. Emergency exit
• 1.2.1.4. Clothing and personal protection
• 1.2.1.5. Machine modifications
• 1.2.1.6. Before you leave the drivers seat
• 1.2.1.7. Mounting and dismounting
• 1.2.1.8. Fire prevention and fire fighting
• 1.2.1.9. Protection against asbestos dust
• 1.2.1.10. Protection against injuries
• 1.2.1.11. Working at high temperatures
• 1.2.1.12. Rollover protection system (ROPS)
• 1.2.1.13. Attachment for protection against falling objects (FOPS)
• 1.2.1.14. Attachments
• 1.2.1.15. Battery
• 1.2.2. Safety precautions during operation
• 1.2.2.1. Before you start the engine
• 1.2.2.2. Machine operation
• 1.2.2.3. Transport
• 1.2.3. Precautions for maintenance
• 1.2.3.1. Personnel
• 1.2.3.2. Before carrying out maintenance
• 1.2.3.3. During maintenance
• 1.2.3.4. Tyres
• 1.2.4. Safety labels
• 1.2.4.1. Position of safety labels
• 1.3. Operation
• 1.3.1. General view
• 1.3.1.1. General view of the machine
• 1.3.1.2. Control elements and measuring instruments
• 1.3.2. Description of the individual elements
• 1.3.2.1. Control monitor
• 1.3.2.2. Switches
• 1.3.2.3. Control levers and pedals
• 1.3.2.4. Steering column tilt lever
• 1.3.2.5. Cap with lock
• 1.3.2.6. Safety bar
• 1.3.2.7. Towing pin
• 1.3.2.8. Backup alarm
• 1.3.2.9. Fuses
• 1.3.2.10. Slowblow fuses
• 1.3.2.11. Air conditioning
• 1.3.3. Operation
• 1.3.3.1. Prestart checks
• 1.3.3.2. Starting the engine
• 1.3.3.3. Operation and checks after starting the engine
• 1.3.3.4. Driving the machine
• 1.3.3.5. Gear change
• 1.3.3.6. Changing direction
• 1.3.3.7. Turning and steering
• 1.3.3.8. Stopping the machine
• 1.3.3.9. Operating the work equipment
• 1.3.3.10. Wheel loader operations
• 1.3.3.11. Precautionary measures during operation
• 1.3.3.12. Adjusting the position of the work equipment
• 1.3.3.13. Parking the machine
• 1.3.3.14. Stopping the engine
• 1.3.3.15. Check after stopping the engine
• 1.3.3.16. Locking
• 1.3.3.17. Tyre handling
• 1.3.4. Transport
• 1.3.4.1. Loading, unloading
• 1.3.4.2. Precautions for loading
• 1.3.4.3. Precautions during transport
• 1.3.4.4. Removing/Fitting attachment
• 1.3.5. Cold weather operation
• 1.3.5.1. Precautions for low temperatures
• 1.3.5.2. Precautions after completion of work
• 1.3.5.3. After the cold weather period
• 1.3.6. Longterm storage
• 1.3.6.1. Before storage
• 1.3.6.2. During storage
• 1.3.6.3. After storage
• 1.4. Troubleshooting
• 1.4.1. When the machine runs out of fuel
• 1.4.2. Central lubrication system
• 1.4.2.1. No grease emerging at the lubrication points
• 1.4.2.2. The pump does not switch on
• 1.4.3. Towing the machine
• 1.4.3.1. Engine can still be used
• 1.4.3.2. Engine cannot be used
• 1.4.3.3. Releasing the parking brake (Engine not running)
• 1.4.3.4. Emergency travel operation
• 1.4.4. If battery is discharged
• 1.4.4.1. Precautions for charging the battery
• 1.4.4.2. Starting the engine with a booster cable
• 1.4.5. For insufficient braking effect
• 1.4.5.1. Checking the brake function
• 1.4.5.2. Checking the parking brake function
• 1.4.6. Other troubles
• 1.4.6.1. Electrical system
• 1.4.6.2. Chassis
• 1.4.6.3. Engine
• 1.5. Maintenance
• 1.5.1. Maintenance guide
• 1.5.1.1. Check service meter
• 1.5.1.2. Komatsu original replacement parts
• 1.5.1.3. Oils and grease
• 1.5.1.4. Washer fluid
• 1.5.1.5. Keep the machine clean
• 1.5.1.6. Be careful with hot fluids
• 1.5.1.7. Check for foreign particles in drained oil and on filters
• 1.5.1.8. Refilling fuel or oil, fuel strainer
• 1.5.1.9. Oil check or change
• 1.5.1.10. Warning tag
• 1.5.1.11. Safety labels
• 1.5.1.12. Welding instructions
• 1.5.1.13. Fire prevention
• 1.5.1.14. Clamp faces
• 1.5.1.15. Objects in your pockets
• 1.5.1.16. Tyres check
• 1.5.1.17. Precautions when washing the machine
• 1.5.1.18. Pre and postwork checks
• 1.5.1.19. Dusty worksites
• 1.5.1.20. Avoid mixing oils
• 1.5.2. Maintenance basics
• 1.5.2.1. Oil, fuel and coolant specifications
• 1.5.2.2. Specifications of the electrical system
• 1.5.3. Wearing parts list
• 1.5.4. Lubricants and operating means
• 1.5.4.1. Lubrication chart
• 1.5.4.2. Lubricants, fuels and filling capacities
• 1.5.4.3. Axle oils (AXO)
• 1.5.5. Tools and standard tightening torques (bolts,nuts)
• 1.5.5.1. Introduction of recommended tools
• 1.5.5.2. Torque list
• 1.5.6. Periodical replacement of safetycritical parts
• 1.5.7. Maintenance schedule chart
• 1.5.8. Service procedure
• 1.5.8.1. Initial 250 hours service
• 1.5.8.2. Maintenance upon demand
• 1.5.8.3. Checks before starting
• 1.5.8.4. Every 50 hours service
• 1.5.8.5. Every 100 hours service
• 1.5.8.6. Every 250 service hours
• 1.5.8.7. Every 500 service hours
• 1.5.8.8. Every 1000 service hours
• 1.5.8.9. Every 2000 service hours
• 1.5.8.10. Every 4000 service hours
• 1.6. Technical data
• 1.6.1. Technical data
• 1.6.1.1. WA5003H
• 1.6.2. Noise emission levels
• 1.6.3. Vibration level
• 1.6.4. Limit values for slopes
• 1.6.4.1. Maximum slope angle for machine operation
• 1.7. Special equipment and attachments
• 1.7.1. ECSSelectronics
• 1.7.1.1. Structure and functioning principle of the ECSSelectronics
• 1.7.1.2. Precautionary measures for switching on the ECSSelectronics
• 1.7.1.3. Operating the ECSSelectronics
• 1.7.1.4. Precautions when handling the accumulator
• 1.7.2. Auto positioning
• 1.7.2.1. Auto positioning control
• 1.7.2.2. Setting hold points of auto positioning
• 1.7.2.3. Auto positioning calibration
• 1.8. Index