Komatsu WA500-3LK Avance Wheel Loader Operation and Maintenance Manual CEAM008100

Description

• Model List:
  • WA500-3LK Avance Wheel Loader

• 1. MAIN MENU
• 2. COVER
• 3. INTRODUCTION
• 3.1. FOREWORD
• 3.2. SAFETY INFORMATION
• 3.3. INTRODUCTION
• 3.3.1. INTENDED USE
• 3.3.2. FEATURES
• 3.3.3. BREAKING IN THE MACHINE
• 3.3.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR
• 3.3.5. TABLE TO ENTER SERIAL NUMBERS AND DISTRIBUTOR
• 4. CONTENTS
• 5. SAFETY
• 5.1. GENERAL PRECAUTIONS
• 5.1.1. SAFETY RULES
• 5.1.2. SAFETY FEATURES
• 5.1.3. UNAUTHORIZED MODIFICATION
• 5.1.4. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 5.1.5. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 5.1.6. MOUNTING AND DISMOUNTING
• 5.1.7. FIRE PREVENTION FOR FUEL AND OIL
• 5.1.8. PRECAUTIONS WHEN HANDLING AT HIGH TEMPERATURES
• 5.1.9. ASBESTOS DUST HAZARD PREVENTION
• 5.1.10. CRUSHING OR CUTTING PREVENTION
• 5.1.11. FIRE EXTINGUISHER AND FIRST AID KIT
• 5.1.12. PRECAUTIONS WHEN USING ROPS
• 5.1.13. PRECAUTIONS FOR ATTACHMENTS
• 5.1.14. PRECAUTIONS FOR HANDLING ACCUMULATOR
• 5.2. PRECAUTIONS DURING OPERATION
• 5.2.1. BEFORE STARTING ENGINE
• 5.2.2. SAFETY AT WORKSITE
• 5.2.3. FIRE PREVENTION
• 5.2.4. WALK AROUND CHECK
• 5.2.5. IN OPERATORS CAB
• 5.2.6. VENTILATION FOR ENCLOSED AREAS
• 5.2.7. PRECAUTIONS FOR MIRRORS, WINDOWS, AND LIGHTS
• 5.2.8. WHEN STARTING ENGINE
• 5.2.9. CHECK WHEN TRAVELING IN REVERSE
• 5.2.10. OPERATING MACHINE
• 5.2.11. CHECK SAFETY BAR
• 5.2.12. PRECAUTIONS WHEN TRAVELING
• 5.2.13. TRAVELING ON SLOPES
• 5.2.14. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
• 5.2.15. PRECAUTIONS WHEN OPERATING
• 5.2.16. ENSURE GOOD VISIBILITY
• 5.2.17. OPERATE CAREFULLY ON SNOW
• 5.2.18. DO NOT HIT WORK EQUIPMENT
• 5.2.19. METHOD OF USING BRAKES
• 5.2.20. WORKING ON LOOSE GROUND
• 5.2.21. PARKING THE MACHINE
• 5.3. TRANSPORTATION
• 5.3.1. LOADING AND UNLOADING
• 5.3.2. SHIPPING
• 5.4. BATTERY
• 5.4.1. BATTERY HAZARD PREVENTION
• 5.4.2. STARTING WITH BOOSTER CABLES
• 5.5. TOWING
• 5.5.1. WHEN TOWING, FIX WIRE TO HINGE PIN.
• 5.6. PRECAUTIONS FOR MAINTENANCE
• 5.6.1. BEFORE CARRYING OUT MAINTENANCE
• 5.6.2. PROPER TOOLS
• 5.6.3. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5.6.4. STOP THE ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
• 5.6.5. LOCK FRONT AND REAR FRAMES
• 5.6.6. WORK EQUIPMENT SUPPORT
• 5.6.7. DURING MAINTENANCE
• 5.6.8. TIRES
• 5.6.9. SAFETY LABELS
• 6. OPERATION
• 6.1. GENERAL VIEW
• 6.1.1. EXTERIOR VIEW OF MACHINE
• 6.1.2. VIEW OF CONTROLS AND GAUGES
• 6.2. EXPLANATION OF COMPONENTS
• 6.2.1. MACHINE MONITORS
• 6.2.2. WARNING DISPLAYS
• 6.2.3. METER DISPLAY PORTION
• 6.2.4. MISCELLANEOUS
• 6.3. AIR CONDITIONER
• 6.3.1. GENERAL LOCATION AND FUNCTION OF CONTROL PANEL
• 6.3.2. METHOD OF OPERATION
• 6.3.3. COOL BOX
• 6.4. OPERATION
• 6.4.1. CHECKS BEFORE STARTING
• 6.4.2. ADJUSTMENT BEFORE OPERATION
• 6.4.3. MOVING THE MACHINE
• 6.4.4. TYPICAL WORK OPERATIONS
• 6.4.5. PRECAUTIONS FOR OPERATION
• 6.4.6. ADJUSTING WORK EQUIPMENT
• 6.4.7. PARKING MACHINE
• 6.4.8. CHECKS AFTER COMPLETION OF OPERATION
• 6.4.9. STOPPING ENGINE
• 6.4.10. CHECK AFTER STOPPING ENGINE
• 6.4.11. LOCKING
• 6.4.12. HANDLING THE TIRES
• 6.4.13. REMOVAL AND INSTALLATION OF THE BUCKET
• 6.5. TRANSPORTATION
• 6.5.1. LOADING, UNLOADING WORK
• 6.5.2. PRECAUTIONS FOR LOADING
• 6.5.3. LIFTING MACHINE
• 6.5.4. PRECAUTIONS FOR TRANSPORTATION
• 6.6. COLD WEATHER OPERATION
• 6.6.1. PRECAUTIONS FOR LOW TEMPERATURES
• 6.6.2. FUEL AND LUBRICANTS
• 6.6.3. PRECAUTIONS AFTER COMPLETION OF WORK
• 6.6.4. AFTER COLD WEATHER
• 6.6.5. WARMINGUP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER
• 6.7. LONG TERM STORAGE
• 6.7.1. BEFORE STORAGE
• 6.7.2. DURING STORAGE
• 6.7.3. AFTER STORAGE
• 6.8. TROUBLESHOOTING
• 6.8.1. MACHINE RUNS OUT OF FUEL
• 6.8.2. TOWING THE MACHINE
• 6.8.3. IF BATTERY IS DISCHARGED
• 6.8.4. OTHER TROUBLE
• 7. MAINTENANCE
• 7.1. GUIDES TO MAINTENANCE
• 7.2. OUTLINES OF SERVICE
• 7.2.1. OUTLINE OF OIL, FUEL, AND COOLANT
• 7.2.2. FUEL INJECTION PUMP
• 7.2.3. OUTLINE OF ELECTRIC SYSTEM
• 7.3. WEAR PARTS LIST
• 7.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 7.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 7.4.2. ENGINE OIL
• 7.4.3. TRANSMISSION, HYDRAULIC SYSTEM, BRAKE SYSTEM OIL
• 7.4.4. AXLE OIL
• 7.4.5. GREASE
• 7.4.6. DIESEL FUEL
• 7.4.7. COOLANT SPECIFICATIONS
• 7.5. STANDARD TIGHTENING TORQUE FOR NUTS AND BOLTS
• 7.5.1. INTRODUCTION OF NECESSARY TOOLS
• 7.5.2. TORQUE LIST
• 7.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 7.6.1. SAFETY CRITICAL PARTS
• 7.7. MAINTENANCE SCHEDULE CHART
• 7.8. SERVICE PROCEDURE
• 7.8.1. INITIAL 250 HOURS SERVICE
• 7.8.2. WHEN REQUIRED
• 7.8.3. CHECKS BEFORE STARTING ENGINE
• 7.8.4. EVERY 50 HOURS SERVICE
• 7.8.5. EVERY 100 HOURS SERVICE
• 7.8.6. EVERY 250 HOURS SERVICE
• 7.8.7. EVERY 500 HOURS SERVICE
• 7.8.8. EVERY 1000 HOURS SERVICE
• 7.8.9. EVERY 1500 HOURS SERVICE
• 7.8.10. EVERY 2000 HOURS SERVICE
• 7.8.11. EVERY 6000 HOURS SERVICE
• 8. SPECIFICATIONS
• 8.1. SPECIFICATIONS
• 8.1.1. WA5003LK
• 9. OPTIONS, ATTACHMENTS
• 9.1. OPTIONAL PARTS AND ATTACHMENTS
• 9.2. SELECTING BUCKETS AND TIRES
• 9.3. RADIO
• 9.3.1. EXPLANATION OF PARTS
• 9.3.2. METHOD OF USE
• 9.3.3. PRECAUTIONS WHEN USING
• 9.4. HANDLING E.C.S.S. (ELECTRONIC CONTROLLED SUSPENSION SYSTEM)
• 9.4.1. STRUCTURE AND FUNCTION OF E.C.S.S.
• 9.4.2. METHOD OF OPERATING E.C.S.S.
• 9.5. PRECAUTIONS WHEN OPERATING E.C.S.S. SWITCH
• 9.5.1. PRECAUTIONS WHEN HANDLING ACCUMULATOR
• 9.5.2. REMOVAL OF TRAVEL DAMPER PIPING
• 9.5.3. HANDLING JOYSTICK STEERING SYSTEM
• 9.5.4. OPERATION METHOD OF JOYSTICK STEERING SYSTEM
• 9.5.5. PRECAUTIONS FOR STEERING WITH JOYSTICK
• 9.5.6. ADJUSTMENT OF JOYSTICK CONSOLE
• 9.5.7. ADJUSTMENT OF OPERATORS SEAT