Komatsu WA800-3 Wheel Loader Field Assembly Instruction GEN00018-02

Description

• Model List:
  • WA800-3 Wheel Loader

• 1. Cover
• 2. Contents
• 3. Field assembly instruction
• 3.1. A10 General drawing and transportation specification of machine
• 3.2. A20 Drawings of disassembled units
• 3.3. A30 Dimensions of removed units
• 3.4. A40 Layout of work space
• 3.5. A50 Necessary tools
• 3.6. A60 Necessary equipments and slings
• 3.7. A70 List of oils, greases, and paints
• 3.8. A80 Frame stand
• 3.9. A90 Field assembly schedule
• 4. Assembly procedure
• 4.1. B10A Coupling front and rear frames (1/2)
• 4.2. B10A Coupling front and rear frames (2/2)
• 4.3. B20A Installing steering pin 1/4
• 4.4. B20A Installing steering pin 2/4
• 4.5. B20A Installing steering pin 3/4
• 4.6. B20A Installing steering pin 4/4
• 4.7. B30A Installing drive shaft
• 4.8. B40A Connecting piping (1/2)
• 4.9. B40A Connecting piping (2/2)
• 4.10. B50 Positioning axles and installing supports
• 4.11. B60 Positioning bare machine
• 4.12. B70 Installing rear axle
• 4.13. B80 Procedure for installing cover on rear axle side
• 4.14. B90 Installing rear axle piping and drive shaft
• 4.15. B100 Installing front axle
• 4.16. B110 Installing front axle piping and connecting drive shaft
• 4.17. B120 Installing tires
• 4.18. B130 Installing fuel tank
• 4.19. B140 Installing drain line
• 4.20. B150 Connecting and fixing fuel piping
• 4.21. B160 Fixing drain hoses of engine
• 4.22. B170 Installing ladder (right)
• 4.23. B180 Installing floor and cab assembly
• 4.24. B185 CAB Floor assembly
• 4.25. B190 Connecting air conditioner hoses
• 4.26. B200 Connecting brake line
• 4.27. B210 Connecting PPC line hoses
• 4.28. B220 Connecting wiring harnesses
• 4.29. B230 Connecting steering oil line
• 4.30. B240 Connecting throttle cable
• 4.31. B250 Installing floor cover
• 4.32. B260 Connecting windshield washer hose and supplying washer fluid
• 4.33. B270 Installing battery box assembly
• 4.34. B280 Wiring battery
• 4.35. B290 Wiring diagram for battery
• 4.36. B300 Installing battery step
• 4.37. B310 Installing handrail (to right bracket)
• 4.38. B320 Installing handrail (to right battery box and top hood)
• 4.39. B330 Installing rear access step
• 4.40. B340 Installing left handrail
• 4.41. B350 Installing rear view mirrors
• 4.42. B360 Installing muffler pipe
• 4.43. B370 Installing counterweight
• 4.44. B380 Installing front lamp assembly
• 4.45. B390 Installing ROPS canopy assemb
• 4.46. B400 Installing antenna and working lamp
• 4.47. B410 Installing floor mat
• 4.48. B420 Installing front fenders
• 4.49. B430 Procedure for starting engine
• 4.50. B440 Installing boom assembly
• 4.51. B450 Connecting remote grease tubes
• 4.52. B460 Preparing for installing bucket
• 4.53. B470 Procedure for installing bucket
• 4.54. B480 Adjusting bucket positioner
• 4.55. B490 Adjusting boom kickout
• 4.56. B500 Adjusting drive force UP switch
• 4.57. B510 Procedure for bleeding air from work equipment circuit
• 5. AJSS specification (if equipped)
• 5.1. AJSS010 AJSS (Connecting steering column)
• 5.2. AJSS020 AJSS (Connecting connectors)
• 5.3. AJSS030 AJSS (Connecting steering lock valve pipes)
• 5.4. AJSS040 AJSS (Connecting steering link)
• 6. Appendix
• 6.1. Field assembly inspection report