Komatsu WD600-1H Wheel Dozer Operation and Maintenance Manual SEAMW01900

Description

• Model List:
  • WD600-1H Wheel Dozer

• 1. MAIN MENU
• 2. COVER
• 3. FOREWARD
• 4. SAFETY INFORMATION
• 5. INTRODUCTION
• 5.1. INTENDED USE
• 5.2. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
• 5.3. BREAKING IN THE MACHINE
• 6. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 6.1. MACHINE SERIAL NO. PLATE POSITION
• 6.2. ENGINE SERIAL NO. PLATE POSITION
• 6.3. POSITION OF SERVICE METER
• 6.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 7. CONTENTS
• 8. SAFETY
• 8.1. GENERAL PRECAUTIONS
• 8.2. PRECAUTIONS FOR OPERATION
• 8.2.1. BEFORE STARTING ENGINE
• 8.2.2. AFTER STARTING ENGINE
• 8.2.3. TRANSPORTATION
• 8.2.4. BATTERY
• 8.2.5. TOWING
• 8.3. PRECAUTIONS FOR MAINTENANCE
• 8.3.1. BEFORE CARRYING OUT MAINTENANCE
• 8.3.2. DURING MAINTENANCE
• 8.3.3. PRECAUTIONS WITH TIRES
• 8.4. POSITION FOR ATTACHING SAFETY LABELS
• 8.4.1. POSITION FOR ATTACHING SAFETY LABELS
• 9. OPERATION
• 9.1. GENERAL VIEW
• 9.1.1. GENERAL VIEW OF MACHINE
• 9.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 9.2. EXPLANATION OF COMPONENTS
• 9.2.1. METERS AND LAMPS
• 9.2.2. SWITCHES
• 9.2.3. CONTROL LEVERS, PEDALS
• 9.2.4. STEERING COLUMN TILT LEVER
• 9.2.5. DUST INDICATOR
• 9.2.6. CAP WITH LOCK
• 9.2.7. SAFETY BAR
• 9.2.8. TOWING PIN
• 9.2.9. BACKUP ALARM
• 9.2.10. CIRCUIT BREAKER
• 9.2.11. CIRCUIT BREAKER (MAIN)
• 9.2.12. AIR CONDITIONER
• 9.3. OPERATION
• 9.3.1. CHECK BEFORE STARTING ENGINE
• 9.3.2. STARTING ENGINE
• 9.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 9.3.4. MOVING MACHINE OFF
• 9.3.5. CHANGING GEAR SPEED
• 9.3.6. CHANGING DIRECTION
• 9.3.7. TURNING
• 9.3.8. STOPPING MACHINE
• 9.3.9. OPERATION OF WORK EQUIPMENT
• 9.3.10. WORK POSSIBLE USING WHEEL DOZER
• 9.3.11. PRECAUTIONS FOR OPERATION
• 9.3.12. PARKING MACHINE
• 9.3.13. CHECKS AFTER COMPLETION OF OPERATION
• 9.3.14. STOPPING ENGINE
• 9.3.15. CHECK AFTER STOPPING ENGINE
• 9.3.16. LOCKING
• 9.3.17. HANDLING TIRES
• 9.4. TRANSPORTATION
• 9.4.1. LOADING, UNLOADING WORK
• 9.4.2. PRECAUTIONS FOR LOADING
• 9.4.3. LIFTING MACHINE
• 9.4.4. PRECAUTIONS FOR TRANSPORTATION
• 9.5. COLD WEATHER OPERATION
• 9.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 9.5.2. HANDLING ENGINE PANEL COVER, AIR CLEANER SUCTION PORT PANEL
• 9.5.3. HANDLING RADIATOR SHUTTER
• 9.5.4. HANDLING BRAKE OIL
• 9.5.5. PRECAUTIONS AFTER COMPLETION OF WORK
• 9.5.6. AFTER COLD WEATHER
• 9.5.7. WARMING UP OPERATION
• 9.6. LONG TERM STORAGE
• 9.6.1. BEFORE STORAGE
• 9.6.2. DURING STORAGE
• 9.6.3. AFTER STORAGE
• 9.7. TROUBLESHOOTING
• 9.7.1. WHEN MACHINE RUNS OUT OF FUEL
• 9.7.2. TOWING MACHINE
• 9.7.3. IF BATTERY IS DISCHARGED
• 9.7.4. OTHER TROUBLE
• 10. MAINTENANCE
• 10.1. GUIDES TO MAINTENANCE
• 10.2. OUTLINES OF SERVICE
• 10.2.1. OUTLINE OF OIL, FUEL, AND COOLANT
• 10.2.2. OUTLINE OF ELECTRIC SYSTEM
• 10.3. WEAR PARTS LIST
• 10.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 10.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 10.5.1. TORQUE LIST
• 10.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 10.7. MAINTENANCE SCHEDULE CHART
• 10.7.1. MAINTENANCE SCHEDULE CHART
• 10.8. SERVICE PROCEDURE
• 10.8.1. INITIAL 250 HOURS SERVICE
• 10.8.1.1. REPLACE FUEL FILTER CARTRIDGE
• 10.8.1.2. REPLACE TRANSMISSION OIL FILTER ELEMENT
• 10.8.1.3. CHECK ENGINE VALVE CLEARANCE, ADJUST
• 10.8.2. WHEN REQUIRED
• 10.8.2.1. CHECK, CLEAN, OR REPLACE AIR CLEANER ELEMENT
• 10.8.2.2. CLEAN INSIDE OF COOLING SYSTEM
• 10.8.2.3. CHECK TRANSMISSION OIL LEVEL, ADD OIL
• 10.8.2.4. CHECK AXLE OIL LEVEL, ADD OIL
• 10.8.2.5. CHECK AXLE CASE BREATHER
• 10.8.2.6. CLEAN CONDENSER OF AIR CONDITIONER
• 10.8.2.7. CLEAN RADIATOR FINS
• 10.8.2.8. CHECK APS (AUTOMATIC PRIMING SYSTEM)
• 10.8.2.9. REPLACING END BIT AND CUTTING EDGE
• 10.8.2.10. CHECK AIR CONDITIONER
• 10.8.2.11. CHECK WINDOW WASHING FLUID LEVEL, ADD FLUID
• 10.8.2.12. SELECTION AND INSPECTION OF TIRES
• 10.8.2.13. LUBRICATING
• 10.8.2.13.1. WORK EQUIPMENT CONTROL VALVE LINKAGE (5 POINTS)
• 10.8.2.13.2. ACCELERATION PEDAL LINKAGE (2 POINTS)
• 10.8.2.13.3. STEERING COLUMN (1 POINT)
• 10.8.2.14. REPLACE RUBBER PARTS (SEALS) OF BRAKE CHAMBER
• 10.8.2.15. BLEEDING AIR FROM BRAKE HYDRAULIC CIRCUIT
• 10.8.2.16. ADJUST PARKING BRAKE
• 10.8.3. CHECK BEFORE STARTING
• 10.8.4. EVERY 50 HOURS MAINTENANCE
• 10.8.4.1. DRAIN WATER, SEDIMENT FROM FUEL TANK
• 10.8.5. EVERY 100 HOURS SERVICE
• 10.8.5.1. CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
• 10.8.5.2. CLEAN AIR CONDITIONER AIR FILTER ELEMENT
• 10.8.5.3. LUBRICATE REAR AXLE PIVOT PIN (3 POINTS)
• 10.8.6. EVERY 250 HOURS SERVICE
• 10.8.6.1. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
• 10.8.6.2. CHECK BATTERY ELECTROLYTE LEVEL
• 10.8.6.3. CHECK ALTERNATOR BELT TENSION, ADJUST
• 10.8.6.4. CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
• 10.8.6.5. CHECK FOR LOOSE WHEEL HUB NUTS, TIGHTEN
• 10.8.6.6. LUBRICATING
• 10.8.6.6.1. LIFT CYLINDER PIN (2 POINTS)
• 10.8.6.6.2. LINK PIN (5 POINTS)
• 10.8.6.6.3. STEERING CYLINDER BOTTOM PIN (2 POINTS)
• 10.8.6.6.4. STEERING CYLINDER ROD END (2 POINTS)
• 10.8.6.6.5. TRANSMISSION MOUNT TRUNION (1 POINT)
• 10.8.7. EVERY 500 HOURS SERVICE
• 10.8.7.1. REPLACE FUEL FILTER CARTRIDGE
• 10.8.7.2. REPLACE TRANSMISSION OIL FILTER ELEMENT
• 10.8.7.3. LUBRICATING
• 10.8.7.3.1. CENTER DRIVE SHAFT SPLINE (1 POINT)
• 10.8.7.3.2. FAN PULLEY (1 POINT)
• 10.8.7.3.3. TENSION PULLEY (2 POINTS)
• 10.8.7.4. CHECK FAN BELT FOR WEAR
• 10.8.8. EVERY 1000 HOURS SERVICE
• 10.8.8.1. CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER
• 10.8.8.2. CLEAN TRANSMISSION CASE BREATHER
• 10.8.8.3. LUBRICATING
• 10.8.8.3.1. CENTER HINGE PIN (2 POINTS)
• 10.8.8.3.2. FRONT DRIVE SHAFT (3 POINTS)
• 10.8.8.3.3. DRIVE SHAFT CENTER SUPPORT (1 POINT)
• 10.8.8.3.4. REAR DRIVE SHAFT (2 POINTS)
• 10.8.8.3.5. CENTER DRIVE SHAFT (3 POINTS)
• 10.8.8.3.6. UPPER DRIVE SHAFT (2 POINTS)
• 10.8.8.3.7. PARKING BRAKE LINKAGE (2 POINTS)
• 10.8.8.3.8. TORQUE CONVERTER OUTPUT SHAFT
• 10.8.8.4. CHECK TIGHTENING PARTS OF TURBOCHARGER
• 10.8.8.5. REPLACE CORROSION RESISTOR CARTRIDGE
• 10.8.8.6. CLEAN FUEL STRAINER
• 10.8.9. EVERY 2000 HOURS SERVICE
• 10.8.9.1. CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC FILTER ELEMENT
• 10.8.9.2. REPLACE HYDRAULIC TANK BREATHER ELEMENT
• 10.8.9.3. CHANGE AXLE OIL
• 10.8.9.4. REPLACE AIR CONDITIONER FILTER
• 10.8.9.5. CLEAN ENGINE BREATHER ELEMENT
• 10.8.9.6. CHECK ALTERNATOR, STARTING MOTOR
• 10.8.9.7. CHECK ENGINE VALVE CLEARANCE, ADJUST
• 10.8.9.8. CHECK BRAKE DISC WEAR
• 10.8.9.9. CLEAN AND CHECK TURBOCHARGER
• 10.8.9.10. CLEAN AIR DRYER ELEMENT
• 10.8.10. EVERY 4000 HOURS SERVICE
• 10.8.10.1. CHECK WATER PUMP
• 10.8.10.2. CHECK FAN PULLEY AND TENSION PULLEY
• 10.8.10.3. CHECK ENGINE VIBRATION DAMPER
• 11. SPECIFICATIONS
• 11.1. SPECIFICATIONS