Komatsu WF550-3 Trash Compactor Operation and Maintenance Manual VEAM100200

Description

• Model List:
  • WF550-3 Trash Compactor

• 1. WF5503
• 2. Introduction
• 2.1. Foreword
• 2.1.1. EU Directives
• 2.2. Safety information
• 2.3. Introduction
• 2.3.1. Intended use
• 2.3.2. Features
• 2.3.3. Breakingin the machine
• 2.4. Location of plates, table to enter serial no. and distributor
• 2.4.1. Machine identification plate
• 2.4.2. Engine identification plate
• 2.4.3. Position of service meter
• 2.4.4. Table to enter serial no. and distributor
• 2.5. Table of contents
• 2.6. Dimensions, weights and operating data
• 2.6.1. Noise emission levels
• 3. Safety
• 3.1. General safety measures
• 3.1.1. Safety instructions
• 3.1.2. Safety devices
• 3.1.3. Emergency exit
• 3.1.4. Clothing and personal protection
• 3.1.5. Machine modifications
• 3.1.6. Before you leave the drivers seat
• 3.1.7. Mounting and dismounting
• 3.1.8. Fire prevention and fire fighting
• 3.1.9. Protection against asbestos dust
• 3.1.10. Protection against injuries
• 3.1.11. Working at high temperatures
• 3.1.12. Rollover protection system (ROPS)
• 3.1.13. Attachment for protection against falling objects (FOPS)
• 3.1.14. Attachments
• 3.1.15. Battery
• 3.2. Safety precautions during operation
• 3.2.1. Before you start the engine
• 3.2.2. Machine operation
• 3.2.3. Transport
• 3.3. Precautions for maintenance
• 3.3.1. Personnel
• 3.3.2. Before carrying out maintenance
• 3.3.3. During maintenance
• 3.4. Safety labels
• 4. Operation
• 4.1. General view
• 4.1.1. General view of the machine
• 4.1.2. Control elements and measuring instruments
• 4.2. Description of the individual elements
• 4.2.1. Control monitor
• 4.2.2. Switches
• 4.2.3. Control levers and pedals
• 4.2.4. Steering column tilt lever
• 4.2.5. Cap with lock
• 4.2.6. Safety bar
• 4.2.7. Towing pin
• 4.2.8. Backup alarm
• 4.2.9. Fuses
• 4.2.10. Slowblow fuses
• 4.2.11. Storaging place of this manual
• 4.2.12. Taking off power
• 4.2.13. Air conditioning
• 4.2.14. Hydraulic cooling fan
• 4.3. Operation
• 4.3.1. Prestart checks
• 4.3.2. Starting the engine
• 4.3.3. Operation and checks after starting the engine
• 4.3.4. Driving the machine
• 4.3.5. Gear change
• 4.3.6. Changing direction
• 4.3.7. Turning and steering
• 4.3.8. Stopping the machine
• 4.3.9. Operating the work equipment
• 4.3.10. Trash loader operations
• 4.3.11. Precautionary measures during operation
• 4.3.12. Adjusting the position of the work equipment
• 4.3.13. Parking the machine
• 4.3.14. Check after completion of work
• 4.3.15. Stopping the engine
• 4.3.16. Check after stopping the engine
• 4.3.17. Locking
• 4.4. Transport
• 4.4.1. Loading and securing
• 4.5. Cold weather operation
• 4.5.1. Precautions for low temperatures
• 4.5.2. Precautions after completion of work
• 4.5.3. After the cold weather period
• 4.5.4. Warmingup operation for steering hydraulic circuit in cold weather
• 4.6. Longterm storage
• 4.6.1. Before storage
• 4.6.2. During storage
• 4.6.3. After storage
• 5. Troubleshooting
• 5.1. When the machine runs out of fuel
• 5.1.1. Procedure for bleeding air
• 5.1.2. Central lubrication system
• 5.1.3. No grease emerging at the lubrication points
• 5.1.4. The pump does not switch on
• 5.2. Towing the machine
• 5.2.1. Engine can still be used
• 5.2.2. Engine cannot be used
• 5.2.3. Releasing the parking brake
• 5.2.4. Emergency travel operation
• 5.3. If battery is discharged
• 5.3.1. Removal and installation of battery
• 5.3.2. Precautions for charging the battery
• 5.3.3. Starting the engine with a booster cable
• 5.4. Other troubles
• 5.4.1. Electrical system
• 5.4.2. Chassis
• 5.4.3. Engine
• 5.4.4. RELATIONSHIP OF ELECTRONIC CONTROL SYSTEM
• 6. Maintenance
• 6.1. Maintenance guide
• 6.2. Maintenance basics
• 6.2.1. Oil, fuel and coolant specifications
• 6.2.2. Specifications of the electrical system
• 6.3. Wearing parts list
• 6.4. Use of fuel, coolant and lubricants according to ambient temperature
• 6.4.1. Proper selection of fuel, coolant and lubricants
• 6.5. Tools and grease pump
• 6.5.1. Included tools
• 6.5.2. Grease pump
• 6.6. Standard tightening torques (bolts, nuts)
• 6.7. Periodical replacement of safetycritical parts
• 6.8. Maintenance schedule chart
• 6.9. Service procedure
• 6.9.1. Initial 250 hours service
• 6.9.2. Maintenance upon demand
• 6.9.3. Checks before starting
• 6.9.4. Every 50 hours service.
• 6.9.5. Every 100 hours service
• 6.9.6. Every 250 service hours
• 6.9.7. Every 500 service hours
• 6.9.8. Every 1000 service hours
• 6.9.9. Every 2000 service hours
• 6.9.10. Every 4000 service hours
• 7. Special equipment and attachments
• 7.1. Protective ventilation system SBL30
• 7.1.1. Design and function of the protective ventilation system
• 7.1.2. Operating the machine
• 7.1.3. Starting up the protective ventilation system
• 7.1.4. Working with protective ventilation system switched on
• 7.1.5. After use
• 7.1.6. Operating and monitoring display
• 7.1.7. Signal lamp (on the cab roof)
• 7.1.8. Escape aid device and emergency hammer
• 7.1.9. Combination filter WP21
• 7.1.10. Inspecting and/or exchanging the circulating air filter
• 7.1.11. Safety inspection
• 7.1.12. Technical details and dimensions SBL 30
• 8. Index