Linde 1254-01 – E25, E40, E45, E50 Production site Aschaffenburg Workshop Manuals

Description

• Model List:
  • E25
  • E40
  • E45
  • E50 Production site Aschaffenburg

• 1. Accumulator service case
• 1.1. Table of content
• 1.2. Introduction
• 1.2.1. General
• 1.3. Safety information
• 1.3.1. Symbols used
• 1.3.2. Safety information
• 1.4. Parts overview
• 1.4.1. Accumulator service case
• 1.4.2. Technical data
• 1.5. Operation
• 1.5.1. Checks before each use
• 1.5.2. Determining the filling pressure for accumulators for load damping in practice
• 1.5.3. Operating the accumulator service case
• 2. Pressin and pressout device for axle load sensors
• 2.1. Table of content
• 2.2. Safety information
• 2.2.1. Safety information for repair and maintenance work
• 2.3. Overview
• 2.3.1. Pressin and pressout device for axle load sensors
• 2.3.2. Basic device
• 2.3.2.1. Basic device
• 2.3.3. Seriesspecific changing parts
• 2.3.3.1. Seriesspecific changing parts
• 2.3.4. Column press
• 2.3.4.1. Technical data for the column press
• 2.4. Pressingin and pressingout process
• 2.4.1. Pressing out the sensor
• 2.4.2. Pressing in the sensor
• 2.5. Spare parts
• 2.5.1. Spare parts
• 3. Regular testing
• 3.1. Table of content
• 3.2. Regular testing
• 3.2.1. Principles for testing industrial trucks
• 3.2.2. Test log
• 3.2.3. Testing instruments, measuring devices, tools and devices
• 3.3. Electric motor
• 3.3.1. Test steps for the electric traction motor
• 3.4. Internal combustion engine
• 3.4.1. Test steps for the exhaust system
• 3.4.2. Diesel internal combustion engine
• 3.4.2.1. Exhaust gas test
• 3.4.2.2. Setpoint values for the exhaustgas check
• 3.4.3. LPG internal combustion engine
• 3.4.3.1. Exhaust gas test
• 3.5. Drive axle
• 3.5.1. Drive axle test steps
• 3.6. Chassis
• 3.6.1. Test steps for chassis
• 3.7. Drivers compartment
• 3.7.1. Test steps for drivers compartment
• 3.8. Steering systems
• 3.8.1. Test steps for the steering
• 3.9. Wheels and tyres
• 3.9.1. Test steps for wheels
• 3.9.2. Tyre test steps
• 3.10. Brake system
• 3.10.1. Definition and description of the industrial truck groups
• 3.10.2. Permissible braking distances for unladen industrial trucks
• 3.10.3. Service brake
• 3.10.4. Parking brake
• 3.11. Operating devices
• 3.11.1. Test steps for operating devices
• 3.12. Electrics.electronics
• 3.12.1. Test steps for electrical equipment
• 3.12.2. Notes regarding insulation testing
• 3.12.3. Insulation testing
• 3.12.4. Test steps for the battery and battery connection assemblies
• 3.13. Hydraulics
• 3.13.1. Test steps for hydraulic system
• 3.13.2. Safety regulations for hydraulic hose lines
• 3.14. Lift mast
• 3.14.1. Test steps for lift mast
• 3.14.2. Test steps for load chains
• 3.15. Load support
• 3.15.1. Test steps for fork arms
• 3.15.2. Combined testing device for testing fork arms, lifting chains and lifting hydraulics
• 3.16. Attachments
• 3.16.1. Test steps for attachments and other lifting accessories
• 3.17. Special equipment.accessories
• 3.17.1. LPG tanks on trucks
• 3.17.2. Test steps for other accessories
• 4. Service case Release tools for contacts
• 4.1. Table of content
• 4.2. Safety information
• 4.2.1. Safety information for repair and maintenance work
• 4.3. Information
• 4.3.1. Information
• 4.4. Overview
• 4.4.1. Overview of service cases
• 4.5. Plug systems
• 4.5.1. ATS 2.8 plug connector
• 4.5.2. CMC plug connector
• 4.5.3. DCS 9.5 plug connector
• 4.5.4. DIN 1.5mm circular connector
• 4.5.5. DIN 2.5mm circular connector
• 4.5.6. Deutsch DTM plug connector
• 4.5.7. ECU appliance plug
• 4.5.8. MCON appliance plug
• 4.5.9. Appliance plug with JPT and MQS contacts
• 4.5.10. Appliance plug with MT2 and JPT contacts
• 4.5.11. SICMA appliance plug
• 4.5.12. Econoseal JMark 2 plug connector
• 4.5.13. Elobau 11pin receptacle housing
• 4.5.14. E5931 plug connector
• 4.5.15. FASTINFASTON 6.3mm plug connector
• 4.5.16. GT150 plug connector
• 4.5.17. HDSCS plug connector
• 4.5.18. JPT plug connector
• 4.5.19. JPT SLD plug connector
• 4.5.20. JPT plug connector Saab
• 4.5.21. JPT plug connector VW
• 4.5.22. Kompakt 1.1 plug connector
• 4.5.23. Bosch Kompakt 4 plug connector
• 4.5.24. Leavyseal plug connector
• 4.5.25. MCON 1.2mm LL plug connector
• 4.5.26. MCON 1.2mm CB plug connector
• 4.5.27. MCP plug connector
• 4.5.28. MetriPack 150 plug connector
• 4.5.29. MiniFit plug connector
• 4.5.30. Mini Universal MATENLOK plug connector
• 4.5.31. Mini relay socket for DFK 1.3 and MDK 1.3
• 4.5.32. MKR Plus plug connector
• 4.5.33. MQS plug connector
• 4.5.34. MR plug connector
• 4.5.35. MTA plug housing and fuse housing
• 4.5.36. MT2 plug connector
• 4.5.37. MT2 1.5mm plug connector VW
• 4.5.38. Multilock plug connector
• 4.5.39. MX150 plug connector
• 4.5.40. NG1 plug connector
• 4.5.41. Phönix Contact HC plug connector
• 4.5.42. PT 3F plug connector
• 4.5.43. Relay socket with SPT contacts for DFK 1.3.4 and MDK 1.3.4
• 4.5.44. Relay socket with SPT and MPT contacts
• 4.5.45. Fuse holder with SPT contacts
• 4.5.46. Sicma plug connector
• 4.5.47. SLK 2.8 plug connector
• 4.5.48. Souriau UTL7 plug connector
• 4.5.49. Superseal 1.5mm plug connector
• 4.5.50. Trident Neptune plug connector
• 4.5.51. Universal MATENLOK plug connector
• 4.5.52. VW 9.5mm plug connector
• 5. Electric truckE 35, E 40, E 45, E 50X 35, X 40, X 45, X 50
• 5.1. Table of content
• 5.2. Product information
• 5.2.1. Technical data
• 5.2.1.1. Type overview
• 5.2.2. Test specifications general
• 5.2.2.1. Checking that the system is deenergised
• 5.2.2.2. Insulation testing
• 5.2.2.3. Checking the screw fastenings
• 5.2.2.4. Screw failure classification A
• 5.2.2.5. Standard tightening torques
• 5.2.2.6. Tightening torques according to units
• 5.2.3. Test specifications integrated charger
• 5.2.3.1. Requirements for qualified individuals
• 5.2.3.2. Testing the battery charger
• 5.2.3.3. Inspection procedure
• 5.2.3.4. Visual inspection
• 5.2.3.5. Measurement
• 5.2.3.6. Perform a functional test
• 5.2.3.7. Evaluation and documentation
• 5.2.4. Diagnostics
• 5.2.4.1. CAN box
• 5.2.4.2. USBCANBox 2 and BluetoothCANBox 3 software update
• 5.3. Service
• 5.3.1. Consumables
• 5.3.1.1. Lubricants and operating materials
• 5.3.1.2. Filling quantities, 1254 series
• 5.3.2. Servicing work
• 5.3.2.1. Service plan
• 5.3.2.2. Drive axle
• 5.3.2.3. Running gear and drive train
• 5.3.2.4. Chassis and bodywork
• 5.3.2.5. Drivers compartment
• 5.3.2.6. Electrics.electronics
• 5.3.2.7. Hydraulics
• 5.3.2.8. Lifting system
• 5.4. Running gear and drive train
• 5.4.1. Drive axle
• 5.4.1.1. Drive axle, E version
• 5.4.1.2. Drive axle, X version
• 5.4.1.3. Drive axle sensor
• 5.4.1.4. Axle mounting
• 5.4.2. Power modules
• 5.4.2.1. Drive axle power modules
• 5.4.2.2. KPC connections
• 5.4.2.3. Assembling the power module
• 5.4.3. Drive components
• 5.4.3.1. Wheel gear
• 5.4.4. Motor testing
• 5.4.4.1. Testing the AC motor
• 5.4.5. Brake system
• 5.4.5.1. Brake system function
• 5.4.5.2. Brake valve
• 5.4.5.3. Brake valve function table
• 5.4.5.4. Brake valve functions
• 5.4.5.5. Rinsing function for the brake valve
• 5.4.5.6. Towing the truck
• 5.4.5.7. Brake master cylinder