Linde 1284-01 – E15B, E18B, E20B, E25B Production site Xiamen Operating Instructions SN B11284X00001 and up

Description

• Model List:
  • E15B
  • E18B
  • E20B
  • E25B

• 1. Electric counterbalanced truckE15B, E18B, E20B, E25B, E30B, E35B
• 1.1. Table of content
• 1.2. Introduction
• 1.2.1. General information
• 1.2.2. Conformity marking
• 1.2.3. Declaration that reflects the content of the declaration of conformity
• 1.2.4. Nameplate
• 1.2.5. Intended use
• 1.2.6. Hazard assessment
• 1.2.7. Improper use
• 1.2.8. Symbols used
• 1.2.9. Disposing of components and batteries
• 1.2.10. Description of use and climatic conditions
• 1.2.11. Technical description
• 1.3. Safety
• 1.3.1. Residual risks
• 1.3.2. Stability
• 1.3.3. In the case of tipover
• 1.3.4. Operating company
• 1.3.5. Drivers
• 1.3.6. Competent person
• 1.3.7. Regulations
• 1.3.8. Fitting attachments
• 1.3.9. Handling consumables
• 1.3.10. Manually lowering the fork arms (3691 directional control valve optional)
• 1.4. Overview
• 1.4.1. General view
• 1.4.2. Summary diagram of labels
• 1.4.3. Controller and display unit
• 1.4.4. Display unit
• 1.4.5. Switch panel
• 1.5. Operation
• 1.5.1. Service plan before first start
• 1.5.2. Instructions for runningin
• 1.5.3. Preshift checks
• 1.5.4. Daily inspection items
• 1.5.5. Mounting.dismounting
• 1.5.6. Seat belt status and performance checks
• 1.5.6.1. Checking condition and performance
• 1.5.6.2. Adjusting the seat and seat belt
• 1.5.7. Horn operation
• 1.5.8. Adjusting the steering column
• 1.5.9. Emergency off switch
• 1.5.10. Setting the display unit
• 1.5.11. Switching the truck on and off
• 1.5.12. RFID card reader (optional for LX)
• 1.5.13. Driving (dual pedal operation)
• 1.5.13.1. Driving (dual pedal)
• 1.5.13.2. Forward and reverse movement (dual pedal)
• 1.5.13.3. Changing the drive direction
• 1.5.14. Driving (single pedal operation)
• 1.5.14.1. Driving (single pedal)
• 1.5.14.2. Forward and reverse movement (single pedal)
• 1.5.14.3. Changing the drive direction
• 1.5.15. Steering system
• 1.5.16. Brake system
• 1.5.16.1. Brake system information
• 1.5.16.2. Foot brake.emergency brake
• 1.5.16.3. Electronic regenerative braking
• 1.5.16.4. Parking brake
• 1.5.17. Lifting devices and attachments
• 1.5.17.1. Operating the lifting device
• 1.5.17.2. Operating attachments
• 1.5.18. Transporting loads
• 1.5.18.1. Load centre distance and load capacity
• 1.5.18.2. Capacity rating plate
• 1.5.18.3. Adjusting the fork spacing
• 1.5.18.4. Loading
• 1.5.18.5. Driving with a load
• 1.5.18.6. Unloading
• 1.5.18.7. Tow coupling
• 1.5.18.8. Before exiting the truck
• 1.5.19. Truck transport
• 1.5.19.1. Removing the mast, towing regulations and procedure
• 1.5.19.2. Driving without a lift mast
• 1.5.19.3. Use a truck or flatbed trailer to carry the forklift truck
• 1.5.19.4. Lifting the truck with a crane
• 1.5.20. Truck storage
• 1.5.20.1. Taking the truck out of operation
• 1.5.20.2. Disposal of old trucks
• 1.6. Maintenance
• 1.6.1. Safety information for inspection and maintenance work
• 1.6.2. Inspection and maintenance data
• 1.6.3. Recommended fuels and oils
• 1.6.4. Regular maintenance
• 1.6.5. First service
• 1.6.6. hour service plan
• 1.6.7. hour service plan
• 1.6.8. hour service plan
• 1.6.9. Cleaning the truck
• 1.6.10. Transmission system
• 1.6.10.1. Checking for leaks and checking the mounting between the retarder case and the drive motor
• 1.6.10.2. Checking for leakage and tightness between the retarder and drive axle
• 1.6.10.3. Checking the retarder case and drive axle gearbox oil level
• 1.6.10.4. Changing the retarder and drive axle gearbox oil
• 1.6.10.5. Checking the fastening between the drive axle and chassis
• 1.6.11. Steering axle and wheels
• 1.6.11.1. Checking the tyres
• 1.6.11.2. Checking the condition of the antistatic belt
• 1.6.11.3. Tighten the wheel nuts
• 1.6.11.4. Changing wheels
• 1.6.11.5. Clean and lubricate the steering axle
• 1.6.12. Chassis
• 1.6.12.1. Checking seat belt condition and correct operation
• 1.6.12.2. Battery cover
• 1.6.12.3. Checking and tightening the bolts connecting the lift mast to the drive axle
• 1.6.12.4. Checking other bearings and connections and lubricating
• 1.6.13. Control system
• 1.6.13.1. Checking the brake system
• 1.6.13.2. Checking the horn is working normally
• 1.6.13.3. Checking the joystick bellows
• 1.6.13.4. Adjust joysticks
• 1.6.13.5. Calibrating the accelerator pedal potentiometer
• 1.6.13.6. Checking the pedal group for ease of movement and lubricating as required
• 1.6.14. Electrical system
• 1.6.14.1. Checking the power module for dirt and cleaning if necessary
• 1.6.14.2. Checking the main contactor
• 1.6.14.3. Checking fuses
• 1.6.14.4. Checking electric cables
• 1.6.14.5. Checking the operation of the fan and cleaning, if necessary
• 1.6.14.6. Battery discharged
• 1.6.14.7. Checking battery charging status
• 1.6.14.8. Connecting the rechargeable battery to an external charger
• 1.6.14.9. Preparing to change the battery
• 1.6.14.10. Replacing the battery using a suspension arrangement (hoist)
• 1.6.15. Hydraulics
• 1.6.15.1. Checking the hydraulic oil level
• 1.6.15.2. Checking the hydraulic system for leaks
• 1.6.15.3. Checking the breather filter is working normally
• 1.6.15.4. Checking the control valve unit is working normally
• 1.6.16. Load lifting system
• 1.6.16.1. Checking the fork arms and the fork arm quick release apparatus
• 1.6.16.2. Checking the operation and installation of the lift mast, lifting chain and limit block
• 1.6.16.3. Checking the fastening of the tilt cylinder eyebolt
• 1.6.16.4. Lubricating the lift mast and chains with chain spray
• 1.6.16.5. Adjusting the length of the lifting chains and lubricating using chain spray
• 1.6.17. Special equipment
• 1.6.17.1. Checking the preload of the double hoses (if equipped with attachments)
• 1.6.17.2. Cleaning and lubricating the sideshift forks and checking connections
• 1.7. Technical datasheet
• 1.7.1. E15B.E18B Technical Datasheet
• 1.7.2. E20B.E25B Technical Datasheet
• 1.7.3. E30B.E35B Technical Datasheet
• 1.7.4. Ecodesign requirements for electric motors and variable speed drives