Linde 358-01 – HT120, HT150, HT160, HT180 Production site Xiamen Operating Instructions

Description

• Model List:
  • HT120
  • HT150
  • HT160
  • HT180 Production site Xiamen

• 1. Diesel truckH120 H160
• 1.1. Table of content
• 1.2. Introduction
• 1.2.1. Your Linde truck
• 1.2.2. Technical Description
• 1.2.3. Intended use
• 1.2.4. Improper use
• 1.2.5. Symbols Used
• 1.2.6. Commissioning
• 1.2.7. Truck takeover
• 1.2.8. EC declaration of conformity
• 1.3. Safety
• 1.3.1. Safety Rules
• 1.3.2. Do not operate with guards removed
• 1.3.3. Park Brake
• 1.3.4. Malfunctions
• 1.3.5. Handling Fuel, Lubricants and Coolant
• 1.3.6. Residual risks
• 1.3.7. Stability
• 1.4. Overview
• 1.4.1. General view of Truck
• 1.4.2. Type plates
• 1.4.3. Controls and indicators
• 1.4.4. Gauges, switches and warning lights
• 1.5. Operation
• 1.5.1. Cab door opening and closing
• 1.5.2. Cab interior light
• 1.5.3. Opening the engine cover
• 1.5.4. Opening the cabin rear compartment door
• 1.5.5. Working hydraulic filter panel
• 1.5.6. Battery access
• 1.5.7. Adjusting the drivers seat
• 1.5.8. Check battery condition
• 1.5.9. Tyres check condition and pressure
• 1.5.10. Tighten the wheel nuts
• 1.5.11. Hydraulic system oil level check
• 1.5.12. Engine oil level check
• 1.5.13. Checking the fuel level
• 1.5.14. Transmission oil level check
• 1.5.15. Coolant level check
• 1.5.16. Normal start
• 1.5.17. Truck status display
• 1.5.18. Gear shift control
• 1.5.19. Driving
• 1.5.20. Steering
• 1.5.21. Stopping the truck
• 1.5.22. Transmission inching
• 1.5.23. Braking system
• 1.5.24. Automatic Parking brake operation
• 1.5.25. Malfunctions during operation
• 1.5.26. Truck lighting
• 1.5.27. Operating the hazard warning lights
• 1.5.28. Operating the horn
• 1.5.29. Windscreen wipers and washers
• 1.5.30. To operate the cab preheater system
• 1.5.31. Fuses
• 1.5.32. Load lift controls
• 1.5.33. Before lifting a load
• 1.5.34. Lifting a load
• 1.5.35. Travelling with load
• 1.5.36. Depositing the load
• 1.5.37. Parking the truck
• 1.5.38. Locations for jacks when changing wheels
• 1.5.39. Trailer coupling
• 1.5.40. Towing
• 1.5.41. Hoisting the truck
• 1.6. Maintenance
• 1.6.1. General remarks
• 1.6.1.1. Wheel removal drive axle
• 1.6.1.2. Wheel removal steer axle
• 1.6.1.3. Wheel assembly inspection
• 1.6.1.4. Wheel refitting drive axle
• 1.6.1.5. Wheel refitting steer axle
• 1.6.1.6. Examples of restraining devices
• 1.6.1.7. Mirrors
• 1.6.1.8. Taking the truck out of operation
• 1.6.1.9. Work on the mast and the front part of the truck
• 1.6.1.10. Fuel and oil recommendations
• 1.6.1.11. Diesel fuel
• 1.6.1.12. Truck welds inspection
• 1.6.1.13. Check the condition of structured components
• 1.6.1.14. Checks various
• 1.6.1.15. General information
• 1.6.2. Inspection and maintenance schedule
• 1.6.2.1. As required service plan
• 1.6.2.2. First 50 hours service plan
• 1.6.2.3. h Service plan
• 1.6.2.4. h Service plan
• 1.6.2.5. h Service plan
• 1.6.2.6. h Service plan
• 1.6.2.7. h Service plan
• 1.6.2.8. h Service plan
• 1.6.2.9. Rated capacity
• 1.6.3. Engine
• 1.6.3.1. Engine oil level check
• 1.6.3.2. Change the engine oil (every 12 months minimum)
• 1.6.3.3. Clean the fuel filter
• 1.6.3.4. Change the fuel prefilter with water monitor
• 1.6.3.5. Check the engine mounting for condition and security
• 1.6.3.6. Check intake and exhaust systems for leaks and security
• 1.6.3.7. Check the air filter
• 1.6.3.8. Renew the safety element
• 1.6.3.9. Check coolant strength
• 1.6.3.10. Renew engine coolant
• 1.6.3.11. Clean the radiator and oil cooler, check for leaks
• 1.6.3.12. Check the vibration damper
• 1.6.3.13. Replace the toothed belt and idler pulley
• 1.6.3.14. Check Valve Clearances
• 1.6.3.15. Check the injection nozzles
• 1.6.4. Transmission
• 1.6.4.1. Check transmission mountings
• 1.6.4.2. Transmission oil level check
• 1.6.4.3. Transmission filter change
• 1.6.4.4. Transmission oil change
• 1.6.5. Chassis bodywork and fittings
• 1.6.5.1. Clean the truck
• 1.6.5.2. Check seat belt for condition and correct operation (option)
• 1.6.5.3. Mirrors
• 1.6.5.4. Tyres check condition and pressure
• 1.6.5.5. Tighten the wheel nuts
• 1.6.5.6. Check the cab mountings
• 1.6.6. Chassis frame
• 1.6.6.1. Check and lubricate the drive shaft
• 1.6.6.2. Clean and lubricate the steer axle
• 1.6.6.3. Drive axle mountings check
• 1.6.6.4. Drive axle oil level check
• 1.6.7. Controls
• 1.6.7.1. Check the parking brake for proper operation
• 1.6.8. Electrics
• 1.6.8.1. Check the batteries.
• 1.6.8.2. Check electric cables, connectors and connections for conditionand tightness
• 1.6.9. Hydraulics
• 1.6.9.1. Check the hydraulic tank breather filter
• 1.6.9.2. Hydraulic system oil level check
• 1.6.9.3. Renew hydraulic oil of working hydraulic system
• 1.6.9.4. Renew the main hydraulic system oil return line filters
• 1.6.9.5. Check the tension of double hoses
• 1.6.10. Load lift system
• 1.6.10.1. Lubricate the mast and tilt cylinder pivots
• 1.6.10.2. Check and adjust mast chains, lubricate with chain spray
• 1.6.10.3. Renewing the lift chains (at least every 6000h, 3 years and when 2 stretch has been attained)
• 1.6.11. Troubleshooting
• 1.6.11.1. Troubleshooting guide (Diesel engine)
• 1.6.11.2. Troubleshooting guide (Hydraulic system)
• 1.6.12. User manual feedback
• 1.6.12.1. User manual improvement record.
• 1.7. Technical data
• 1.8. Circuit diagrams
• 1.8.1. Electrical
• 1.8.1.1. Electrical circuit drawing
• 1.8.2. Hydraulic
• 1.8.2.1. Hydraulic circuit drawing