Linde 372-01 – L14, L14AP, L16, L16AP Workshop Manuals SN W4X372M03000 and up

Description

• Model List:
  • L14
  • L14AP
  • L16
  • L16AP

• 1. Linde ApprovedRemanufacturing GuidelineTNLindustrial trucks
• 1.1. Table of content
• 1.2. Elementary checks
• 1.2.1. Carry out the initial preliminary checks after receiving of the truck
• 1.2.2. Carry out the appraisal main check
• 1.2.3. Perform a test drive
• 1.3. Comprehensive inspection for quotation
• 1.3.1. Standard repair kit
• 1.3.2. Inspect the truck for leakages
• 1.3.3. Steam clean the warehouse truck
• 1.3.4. Check the truck for open FASI and FASL points
• 1.3.5. Perform a diagnosis using Linde diagnostic software
• 1.3.6. Test the hydraulic functions according to the read out parameters
• 1.3.7. Check the chassis and the overhead guard (e.g. L12R, D12R) for cracks and damages
• 1.3.8. Check the platform
• 1.3.9. Check the lift mast
• 1.3.10. Check the load chains
• 1.3.11. Check the cylinders
• 1.3.12. Check the initial lift mechanism
• 1.3.13. Check the carriage and the fork arms
• 1.3.14. Check the parking brake
• 1.3.15. Check the steering system
• 1.3.16. Check the drive unit
• 1.3.17. Check the electronic components
• 1.3.18. Check the harnesses
• 1.3.19. Check the drivers compartment
• 1.3.20. Check the operating elements
• 1.3.21. Visually check the battery compartment and the traction battery
• 1.3.22. Check the integrated and external chargers
• 1.3.23. Inspect the PU High Quality tyres for wear and damages
• 1.3.24. Check the stabilizer system
• 1.3.25. Inspect the plastic and rubber parts
• 1.3.26. Check the completeness of plates and decals
• 1.3.27. Check the status of the maintenance
• 1.3.28. Calculate the cost estimate
• 1.3.29. Order the spare parts
• 1.4. Maintenance and safety checks
• 1.4.1. Actions overview
• 1.4.2. Carry out maintenance
• 1.4.3. Operating hour meter
• 1.5. Reconditioning process
• 1.5.1. Standard repair kit
• 1.5.2. Eliminate leakages
• 1.5.3. Process open FASI and FASL points
• 1.5.4. Clear the error memory using Linde diagnostic software
• 1.5.5. Overhaul the operating hydraulic components
• 1.5.6. Overhaul the mast
• 1.5.7. Replace or adjust the load chains
• 1.5.8. Overhaul the cylinders
• 1.5.9. Overhaul the initial lift mechanism
• 1.5.10. Overhaul the carriage
• 1.5.11. Overhaul the steering system
• 1.5.12. Repair the drive unit
• 1.5.13. Repair or replace the electronic components
• 1.5.14. Repair or replace the harnesses
• 1.5.15. Repair or replace the chassis and the overhead guard
• 1.5.16. Overhaul the platform
• 1.5.17. Repair or replace the drivers compartment components
• 1.5.18. Overhaul the operating elements
• 1.5.19. Recondition and service the traction battery
• 1.5.20. Service the integrated and external charger
• 1.5.21. Overhaul the parking break
• 1.5.22. Sand the truck
• 1.5.23. Mask the truck
• 1.5.24. Fill the truck
• 1.5.25. Paint the truck
• 1.5.26. Replace the PU High Quality tyres
• 1.5.27. Recondition or replace the plastic and rubber parts
• 1.5.28. Plastic reconditioning process
• 1.5.29. Mount the components
• 1.5.30. Fit new plates and decals
• 1.6. Option packages
• 1.6.1. Option Packages
• 1.7. Finishing
• 1.7.1. Clean the truck
• 1.7.2. Clean the drivers compartment
• 1.8. Documentation and predelivery inspection
• 1.8.1. Compile the truck documents for the customer
• 1.8.2. Certificates for the customer
• 1.8.3. Carry out a predelivery inspection
• 1.8.4. Fit the Linde Approved decals
• 1.8.5. Carry out a safety inspection according to FEM 4.004
• 2. Regular testing
• 2.1. Table of content
• 2.2. Regular testing
• 2.2.1. Principles for testing industrial trucks
• 2.2.2. Test log
• 2.2.3. Testing instruments, measuring devices, tools and devices
• 2.3. Electric motor
• 2.3.1. Test steps for the electric traction motor
• 2.4. Internal combustion engine
• 2.4.1. Test steps for the exhaust system
• 2.4.2. Diesel internal combustion engine
• 2.4.3. LPG internal combustion engine
• 2.5. Drive axle
• 2.5.1. Drive axle test steps
• 2.6. Chassis
• 2.6.1. Test steps for chassis
• 2.7. Drivers compartment
• 2.7.1. Test steps for drivers compartment
• 2.8. Steering systems
• 2.8.1. Test steps for the steering
• 2.9. Wheels and tyres
• 2.9.1. Test steps for wheels
• 2.9.2. Tyre test steps
• 2.10. Brake system
• 2.10.1. Definition and description of the industrial truck groups
• 2.10.2. Permissible braking distances for unladen industrial trucks
• 2.10.3. Service brake
• 2.10.4. Parking brake
• 2.11. Operating devices
• 2.11.1. Test steps for operating devices
• 2.12. Electrics.electronics
• 2.12.1. Test steps for electrical equipment
• 2.12.2. Notes regarding insulation testing
• 2.12.3. Insulation testing
• 2.12.4. Test steps for the battery and battery connection assemblies
• 2.13. Hydraulics
• 2.13.1. Test steps for hydraulic system
• 2.13.2. Safety regulations for hydraulic hose lines
• 2.14. Lift mast
• 2.14.1. Test steps for lift mast
• 2.14.2. Test steps for load chains
• 2.15. Load support
• 2.15.1. Test steps for fork arms
• 2.15.2. Combined testing device for testing fork arms, lifting chains and lifting hydraulics
• 2.16. Attachments
• 2.16.1. Test steps for attachments and other lifting accessories
• 2.17. Special equipment.accessories
• 2.17.1. LPG tanks on trucks
• 2.17.2. Test steps for other accessories
• 3. Service case Release tools for contacts
• 3.1. Table of content
• 3.2. Safety information
• 3.2.1. Safety information for repair and maintenance work
• 3.3. Information
• 3.3.1. Information
• 3.4. Overview
• 3.4.1. Overview of service cases
• 3.5. Plug systems
• 3.5.1. ATS 2.8 plug connector
• 3.5.2. CMC plug connector
• 3.5.3. DCS 9.5 plug connector
• 3.5.4. DIN 1.5mm circular connector
• 3.5.5. DIN 2.5mm circular connector
• 3.5.6. Deutsch DTM plug connector
• 3.5.7. ECU appliance plug
• 3.5.8. MCON appliance plug
• 3.5.9. Appliance plug with JPT and MQS contacts
• 3.5.10. Appliance plug with MT2 and JPT contacts
• 3.5.11. SICMA appliance plug
• 3.5.12. Econoseal JMark 2 plug connector
• 3.5.13. Elobau 11pin receptacle housing
• 3.5.14. E5931 plug connector
• 3.5.15. FASTINFASTON 6.3mm plug connector
• 3.5.16. GT150 plug connector
• 3.5.17. HDSCS plug connector
• 3.5.18. JPT plug connector
• 3.5.19. JPT SLD plug connector
• 3.5.20. JPT plug connector Saab
• 3.5.21. JPT plug connector VW
• 3.5.22. Kompakt 1.1 plug connector
• 3.5.23. Bosch Kompakt 4 plug connector
• 3.5.24. Leavyseal plug connector
• 3.5.25. MCON 1.2mm LL plug connector
• 3.5.26. MCON 1.2mm CB plug connector
• 3.5.27. MCP plug connector
• 3.5.28. MetriPack 150 plug connector
• 3.5.29. MiniFit plug connector
• 3.5.30. Mini Universal MATENLOK plug connector
• 3.5.31. Mini relay socket for DFK 1.3 and MDK 1.3
• 3.5.32. MKR Plus plug connector
• 3.5.33. MQS plug connector
• 3.5.34. MR plug connector
• 3.5.35. MTA plug housing and fuse housing
• 3.5.36. MT2 plug connector
• 3.5.37. MT2 1.5mm plug connector VW
• 3.5.38. Multilock plug connector
• 3.5.39. MX150 plug connector
• 3.5.40. NG1 plug connector
• 3.5.41. Phönix Contact HC plug connector
• 3.5.42. PT 3F plug connector
• 3.5.43. Relay socket with SPT contacts for DFK 1.3.4 and MDK 1.3.4
• 3.5.44. Relay socket with SPT and MPT contacts
• 3.5.45. Fuse holder with SPT contacts
• 3.5.46. Sicma plug connector
• 3.5.47. SLK 2.8 plug connector
• 3.5.48. Souriau UTL7 plug connector
• 3.5.49. Superseal 1.5mm plug connector
• 3.5.50. Trident Neptune plug connector
• 3.5.51. Universal MATENLOK plug connector
• 3.5.52. VW 9.5mm plug connector
• 4. Pallet stackers372_L14, 372_L14AP, 372_L16, 372_L16AP
• 4.1. Table of content
• 4.2. Product information
• 4.2.1. Description
• 4.2.2. Diagnostics
• 4.3. Truck structure
• 4.3.1. Driving platform
• 4.4. Electrical equipment
• 4.4.1. L1416 . L1416 AP type 372
• 4.4.2. Hydraulic controls
• 4.4.3. Electric steering system
• 4.5. Hydraulic assembly
• 4.5.1. Hydraulic equipment
• 4.5.2. Working on the pump unit
• 4.6. Diagrams
• 4.6.1. Wiring diagrams
• 4.6.2. Hydraulic diagrams