Linde 388-01 – E35 EX 3GD, E40 EX 3GD, E45 EX 3GD, E50 EX 3GD Operating Instructions SN H2X388G00674 and up

Description

• Model List:
  • E35 EX 3GD
  • E40 EX 3GD
  • E45 EX 3GD
  • E50 EX 3GD

• 1. Electric forklift trucksE35EX E50EX
• 1.1. Table of content
• 1.2. Introduction
• 1.2.1. Your industrial truck
• 1.2.2. Intended use
• 1.2.3. Impermissible use
• 1.2.4. Basic information on explosion protection
• 1.2.5. Description of use and climatic conditions
• 1.2.6. Symbols used
• 1.2.7. Technical description
• 1.2.8. Receiving the industrial truck
• 1.2.9. Legal requirements for marketing
• 1.2.10. Disposing of components and batteries
• 1.3. Safety
• 1.3.1. Safety guidelines
• 1.3.2. Residual risks
• 1.3.3. Stability
• 1.3.4. In the case of tipover
• 1.3.5. Handling consumables
• 1.3.6. Qualified person
• 1.3.7. Periodic safety inspection
• 1.3.8. Fitting attachments
• 1.3.9. Emergency exit with attached rear window
• 1.3.10. Emergency lowering
• 1.3.11. Emergency lowering for trucks with an elevated drivers compartment
• 1.3.12. Towing
• 1.4. Overview
• 1.4.1. Identification plate
• 1.4.2. Nameplate
• 1.4.3. Truck overview
• 1.4.4. Operating devices
• 1.4.5. Display unit
• 1.4.6. Display unit
• 1.4.7. Switch panel
• 1.5. Operation
• 1.5.1. Service plan before initial commissioning
• 1.5.2. Instructions for runningin
• 1.5.3. Preshift checks
• 1.5.4. Regular maintenance
• 1.5.5. Standard equipment
• 1.5.5.1. Entering and exiting the truck
• 1.5.5.2. Minimum distance between head and overhead guard
• 1.5.5.3. Standard drivers seat and comfort drivers seat
• 1.5.5.4. Adjusting the drivers seat armrest
• 1.5.5.5. Adjusting the steering column
• 1.5.5.6. Adjusting the time
• 1.5.5.7. Adjusting the time, zone 22
• 1.5.5.8. Seat belt
• 1.5.5.9. Switching the truck on and off
• 1.5.5.10. Driving (dualpedal operation)
• 1.5.5.11. Driving (singlepedal operation)
• 1.5.5.12. Steering system
• 1.5.5.13. Brake system
• 1.5.5.14. Horn
• 1.5.5.15. Turn indicator
• 1.5.5.16. Joystick Centrallever operation
• 1.5.5.17. Joystick Singlelever operation
• 1.5.5.18. Emergency off switch
• 1.5.5.19. Battery discharged
• 1.5.5.20. Checking the charging state of the battery
• 1.5.5.21. Battery hoodOpening Closing
• 1.5.5.22. Charging the battery using an external battery charger
• 1.5.5.23. Replacing the battery
• 1.5.5.24. Replacing the battery on a truck with an elevated drivers compartment
• 1.5.6. Special equipment
• 1.5.6.1. Adjusting the drivers seat with rotating device
• 1.5.6.2. Mast positioning
• 1.5.6.3. Steering angle display
• 1.5.6.4. Depressurisation
• 1.5.6.5. Lighting
• 1.5.6.6. BlueSpot
• 1.5.6.7. Windscreen wipers
• 1.5.6.8. Heating system
• 1.5.6.9. Truck data management (LFM)
• 1.5.6.10. Reducingthe driving speed
• 1.5.7. Working with a load
• 1.5.7.1. Load capacity diagram
• 1.5.7.2. Adjusting the fork arm distance
• 1.5.7.3. Load pick up
• 1.5.7.4. Driving under load
• 1.5.7.5. Setting down loads
• 1.5.7.6. Towing device
• 1.5.8. Before exiting the truck
• 1.5.9. Loading . transporting
• 1.5.9.1. Removing.attaching the lift mast
• 1.5.9.2. Driving without the lift mast
• 1.5.9.3. Crane loading
• 1.5.9.4. Transporting the truck using a lorry or flatbed trailer
• 1.6. Service work
• 1.6.1. Safety information regarding servicing work
• 1.6.2. Inspection data and maintenance data
• 1.6.3. Consumables
• 1.6.4. Service plan
• 1.6.5. Additional service plan for explosion protection
• 1.6.6. Gearbox
• 1.6.6.1. Checking the oil level in the planetary transmission
• 1.6.6.2. Checking the planetary transmission for leak tightness
• 1.6.7. Chassis, bodywork and fittings
• 1.6.7.1. Cleaning the industrial truck
• 1.6.7.2. Checking and lubricating the bearing points and joints
• 1.6.7.3. Battery door and battery hoodLubricating the bolts, hinges and interlocks
• 1.6.7.4. Battery door and battery hoodChecking and adjusting the interlocks
• 1.6.7.5. Battery compartment Checking the battery side stop
• 1.6.7.6. Checking the condition and correct function of the seat belt
• 1.6.7.7. Washer system (special equipment) Topping up the container
• 1.6.8. Chassis frame
• 1.6.8.1. Wheel change
• 1.6.8.2. Tightening the wheel fastenings
• 1.6.8.3. Checking the wheels for damage, foreign objects and wear
• 1.6.8.4. Lubricating the steering axle
• 1.6.9. Operating devices
• 1.6.9.1. Checking the brake system for correct function
• 1.6.9.2. Checking and lubricating the pedal group and linkage
• 1.6.10. Electrical enclosure
• 1.6.10.1. Checking the condition of the electric cables and connections
• 1.6.10.2. Checking the condition of the drive battery
• 1.6.10.3. Checking the cables and the plugs on the drive battery
• 1.6.10.4. Checking the heat sinks on the power modules for contamination and cleaning the heat sinks
• 1.6.10.5. Cleaning the fans
• 1.6.10.6. Checking the condition and secure attachment of electric cables, cable connectors, cable connections and explosionprotected screw joints
• 1.6.11. Hydraulics
• 1.6.11.1. Hydraulic systemChecking the oil level
• 1.6.11.2. Hydraulic systemChecking for leak tightness
• 1.6.11.3. Cleaning the radiator
• 1.6.11.4. Checking that the bleeder valve on the hydraulic tank is functioning correctly
• 1.6.11.5. Hose linesChecking the preload
• 1.6.12. Load lift system
• 1.6.12.1. Working on the lift mast and at the front of the truck
• 1.6.12.2. Checking the condition of the lift mast
• 1.6.12.3. Cleaning and spraying the lift mast chain
• 1.6.12.4. Adjusting the lift mast chain
• 1.6.12.5. Checking the fork arms and fork arm locking devices
• 1.6.13. Checking and lubricating the sideshift (special equipment)
• 1.6.14. Selfhelp
• 1.6.14.1. Fuses Basic equipment
• 1.6.14.2. Fuses Special equipment
• 1.6.14.3. Diagnostic connector
• 1.6.14.4. Malfunction displays
• 1.6.14.5. Malfunctions, causes and remedies Hydraulic system
• 1.6.15. Decommissioning
• 1.6.15.1. Shutting down the industrial truck
• 1.6.15.2. Disposal of old trucks
• 1.7. Technical data
• 1.7.1. Overview of dimensions
• 1.7.2. Overview of type sheets
• 1.7.3. Lift mast data
• 1.7.4. Truck configuration
• 1.7.5. Tyre variants andrim sizes
• 1.7.6. Additional capacity rating plate for attachments
• 1.7.7. Noise emission values
• 1.7.8. Vibration characteristics for body vibrations
• 2. Electric trucksE35 Ex, E40 Ex, E45 Ex, E50 ExH2X388V01505
• 3. Leadacid battery charger 24V . 48V . 80V