Yanmar 2TNV70 to 4TNV106T Industrial Engines Operation Manual 0ATNV-EN0019

Description

• Model List:
  • 2TNV70, 3TNV70, 3TNV76, 3TNV82A, 3TNV82A-B, 3TNV84, 3TNV84T, 3TNV84T-B, 3TNV84T-Z, 3TNV88, 3TNV88-B, 3TNV88-E, 3TNV88-U, 3TNV88-Z, 4TNV84, 4TNV84T, 4TNV84T-B, 4TNV84T-Z, 4TNV88, 4TNV88-B, 4TNV88-U, 4TNV88-Z, 4TNV94L, 4TNV98, 4TNV98-E, 4TNV98-Z, 4TNV98T, 4TNV98T-Z, 4TNV106, 4TNV106T

• 1. Introduction
• 1.1. Record of Ownership
• 1.2. Symbol Explanation
• 2. Table of Contents
• 3. YANMAR Warranties
• 3.1. YANMAR Limited Warranty
• 3.1.1. What is Covered by this Warranty
• 3.1.2. How Long is the Warranty Period
• 3.1.3. What the Engine Owner must Do
• 3.1.4. To Locate an Authorized YANMAR Industrial Engine Dealer or Distributor
• 3.1.5. You may also contact YANMAR by clicking on Contact icon in the website heading and typing in your question or comment.
• 3.1.6. What YANMAR will Do
• 3.1.7. What is not Covered by this Warranty
• 3.1.8. Warranty Limitations
• 3.1.9. Warranty Modifications
• 3.1.10. Questions
• 3.1.11. Retail Purchaser Registration
• 3.2. Emission System Warranty
• 3.2.1. YANMAR CO., LTD. Emission Control System Warranty – USA Only
• 3.2.2. Your Warranty Rights and Obligations
• 3.2.3. Manufacturers Warranty Period
• 3.2.4. Warranty Coverage
• 3.2.5. Warranted Parts
• 3.2.6. Exclusions
• 3.2.7. Owners Warranty Responsibilities
• 3.2.8. What the Emergency Stationary Type Engine Owner must Do
• 3.3. EMISSION SYSTEM WARRANTY (MARINE REGURATION CERTIFIED ONLY)
• 3.3.1. YANMAR CO., LTD. EMISSION CONTROL SYSTEM WARRANTY – USA ONLY
• 3.3.2. Your Warranty Rights and Obligations
• 3.3.3. Manufacturers Warranty Period
• 3.3.4. Warranty Coverage
• 3.3.5. Warranted Parts
• 3.3.6. Exclusions
• 3.3.7. Owners Warranty Responsibilities
• 3.4. Emission-Related Installation Instructions (REF)
• 3.4.1. Installation of Non-road Engines into Equipment
• 3.4.2. Allowable Air Intake Restriction and Exhaust Back Pressure
• 3.4.3. Breather System
• 3.4.4. In-Use Testing Requirements
• 3.4.5. Emission Control Label
• 3.4.6. Fuel Inlet Label
• 3.4.7. Installation Evaluation
• 3.4.8. Engine Maintenance
• 3.5. Safety Statements
• 3.6. Safety Precautions
• 3.6.1. Before You Operate
• 3.6.2. During Operation and Maintenance
• 4. Product Overview
• 4.1. YANMAR TNV Engine Features and Applications
• 4.2. Component Identification
• 4.2.1. NV70, 3TNV70, 3TNV76
• 4.2.2. NV82A, 3TNV84, 3TNV84T, 3TNV88, 4TNV84, 4TNV84T, 4TNV88, 4TNV94L, 4TNV98, 4TNV98T, 4TNV106, 4TNV106T, 3TNV82A-B, 3TNV84T-Z, 3TNV84T-B, 3TNV88-Z, 3TNV88-B, 3TNV88-E, 3TNV88-U, 4TNV88-Z, 4TNV88-B, 4TNV88-U
• 4.2.3. NV84T-Z, 4TNV98-E, 4TNV98-Z, 4TNV98T-Z
• 4.3. Location of Labels
• 4.3.1. Location of labels/nameplates on direct injection model engines
• 4.3.2. Engine Nameplate (Typical)
• 4.3.3. Emission Certification Labels
• 4.3.4. EPA/ARB Labels (Typical)
• 4.3.5. EU Labels (Typical)
• 4.4. Engine Family
• 4.5. Function of Major Engine Components
• 4.6. Function of Cooling System Components
• 4.7. Electronic Control System
• 4.7.1. NV84T-Z, 4TNV98-E, 4TNV98-Z, 4TNV98T-Z
• 4.7.2. NV84T-Z, 4TNV98-E, 4TNV98-Z, 4TNV98T-Z
• 4.8. Gauges and Indicators
• 4.8.1. Tachometer
• 4.8.2. Engine coolant temperature
• 4.8.3. Engine oil pressure
• 4.8.4. Hourmeter
• 4.8.5. HEAT indicator
• 4.8.6. HEAT indicator
• 4.8.7. Battery charge
• 4.8.8. Engine oil pressure
• 4.8.9. Engine coolant temperature
• 4.8.10. Auxiliary
• 4.9. Gauges and Indicators of Electronic Control System
• 4.9.1. NV84T-Z, 4TNV98-E, 4TNV98-Z, 4TNV98T-Z
• 4.9.2. Indicators
• 4.10. Controls
• 4.10.1. Key Switch
• 4.10.2. Glow Plugs
• 4.10.3. Inlet Air Heater
• 4.10.4. Governor Lever
• 4.10.5. Speed Control of Electronically Controlled Engines
• 4.10.6. Engine Stop Solenoid
• 4.10.7. Electronic Engine Speed Control
• 5. Before You Operate
• 5.1. Diesel Fuel
• 5.1.1. Diesel Fuel Specifications
• 5.1.2. Filling the Fuel Tank
• 5.1.3. Priming the Fuel System
• 5.2. Engine Oil
• 5.2.1. Engine Oil Specifications
• 5.2.2. Engine Oil Viscosity
• 5.2.3. Checking Engine Oil
• 5.2.4. Adding Engine Oil
• 5.2.5. Engine Oil Capacity (Typical)
• 5.3. Engine Coolant
• 5.3.1. Engine Coolant Specifications
• 5.3.2. Filling Radiator with Engine Coolant
• 5.3.3. Daily Check of the Cooling System
• 5.3.4. Engine Coolant Capacity (Typical)
• 5.4. Daily Checks
• 5.4.1. Visual Checks
• 5.4.2. Check Diesel Fuel, Engine Oil and Engine Coolant Levels
• 5.4.3. Check Engine Speed Control
• 5.4.4. Check Operators Console
• 5.4.5. Check Indicators
• 6. Engine Operation
• 6.1. Starting Engine
• 6.2. Cold Start Device
• 6.3. Checking the Engine During Operation
• 6.4. Adjust Engine Speed
• 6.5. Shutting Down the Engine
• 7. Periodic Maintenance
• 7.1. Precautions
• 7.1.1. The Importance of Periodic Maintenance
• 7.1.2. Performing Periodic Maintenance
• 7.1.3. The Importance of Daily Checks
• 7.1.4. Keep a Log of Engine Hours and Daily Checks
• 7.1.5. YANMAR Replacement Parts
• 7.1.6. Tools Required
• 7.1.7. Ask Your Authorized YANMAR Industrial Engine Dealer or Distributor for Help
• 7.1.8. Required EPA/ARB Maintenance USA Only
• 7.1.9. EPA/ARB Installation Requirements USA Only
• 7.1.10. Tightening Fasteners
• 7.2. Standard Torque Chart
• 7.3. Periodic Maintenance Schedule
• 7.3.1. Periodic Maintenance Chart
• 7.4. Periodic Maintenance Procedures
• 7.4.1. After Initial 50 Hours of Operation
• 7.4.2. Every 50 Hours of Operation
• 7.4.3. Every 250 Hours of Operation
• 7.4.4. Every 500 Hours of Operation
• 7.4.5. Every 1000 Hours of Operation
• 7.4.6. Every 1500 Hours of Operation
• 7.4.7. Every 2000 Hours of Operation
• 7.4.8. Every 3000 Hours of Operation
• 8. Troubleshooting
• 8.1. Troubleshooting Chart
• 8.2. Troubleshooting of Electronic Control System
• 8.2.1. NV84T-Z, 4TNV98-E, 4TNV98-Z, 4TNV98T-Z
• 8.2.2. Fault Detection Capability
• 8.2.3. Diagnosis Tool
• 8.3. Troubleshooting Information
• 8.4. List of Possible Faults of Electronically Controlled Engines
• 8.4.1. NV84T-Z, 4TNV98-E, 4TNV98-Z, 4TNV98T-Z
• 9. Long-Term Storage
• 9.1. Before You Place the Engine In Long-Term Storage
• 9.2. Returning the Engine to Service
• 10. Specifications
• 10.1. General
• 10.1.1. Description of Model Number
• 10.1.2. Engine General Specifications
• 10.2. Principal Engine Specifications
• 10.2.1. NV70 ( EPA Tier 4)
• 10.2.2. NV70 ( EPA Tier 4)
• 10.2.3. NV76 ( EPA Tier 4)
• 10.2.4. NV82A ( EPA Tier 2)
• 10.2.5. NV84 ( EPA Tier 2)
• 10.2.6. NV84T ( EPA Tier 2)
• 10.2.7. NV88 ( EPA Tier 2)
• 10.2.8. NV84 ( EPA Tier 2)
• 10.2.9. NV84T ( EPA Tier 2)
• 10.2.10. NV88 ( EPA Tier 2)
• 10.2.11. NV94L ( EPA Tier 2)
• 10.2.12. NV98 ( EPA Tier 2)
• 10.2.13. NV98T ( EPA Tier 2)
• 10.2.14. NV106 ( EPA Tier 2)
• 10.2.15. NV106T ( EPA Tier 2)
• 10.2.16. NV82A-B (complies with EPA Interim Tier 4)
• 10.2.17. NV84T-Z (complies with EPA Interim Tier 4)
• 10.2.18. NV84T-B (complies with EPA Interim Tier 4)
• 10.2.19. NV88-Z (complies with EPA Interim Tier 4)
• 10.2.20. NV88-U (complies with EPA Interim Tier 4)
• 10.2.21. NV88-B (complies with EPA Interim Tier 4)
• 10.2.22. NV84T-B/4TNV84T-Z (complies with EPA Interim Tier 4)
• 10.2.23. NV88-Z (complies with EPA Interim Tier 4)
• 10.2.24. NV88-U (complies with EPA Interim Tier 4)
• 10.2.25. NV88-B (complies with EPA Interim Tier 4)
• 10.2.26. NV98-E (complies with EPA Interim Tier 4)
• 10.2.27. NV98-Z (complies with EPA Interim Tier 4)
• 10.2.28. NV98T-Z (complies with EPA Interim Tier 4)
• 10.2.29. NV70 (complies with EU Stage V)
• 10.2.30. NV70 (complies with EU Stage V)
• 10.2.31. NV76 (complies with EU Stage V)
• 10.2.32. NV82A-B (complies with EU Stage V)
• 10.2.33. NV88-E, 3TNV88-B (complies with EU Stage V)