Yanmar 4TNE92, 4TNE94L, 4TNE98 Industrial Engine Operation Manual 0ATNE-G00100

Description

• Model List:
  • 4TNE92, 4TNE94L, 4TNE98 Industrial Engine

• 1. Introduction
• 1.1. Record of Ownership
• 2. Yanmar Warranties
• 2.1. Yanmar Limited Warranty
• 2.1.1. What is Covered by this Warranty
• 2.1.2. How Long is the Warranty Period
• 2.1.3. What the Engine Owner Must Do
• 2.1.4. To Locate an Authorized Yanmar Industrial Engine
• 2.1.5. Dealer or Distributor
• 2.1.6. What Yanmar Will Do
• 2.1.7. What is Not Covered by this Warranty
• 2.1.8. Warranty Limitations
• 2.1.9. Warranty Modifications
• 2.1.10. Questions
• 2.1.11. Customer Registration
• 2.2. Yanmar Co., Ltd. Limited Emission Control
• 2.3. System Warranty – USA Only
• 2.3.1. Your Warranty Rights and Obligations
• 2.3.1.1. California
• 2.3.1.2. All States
• 2.3.2. Manufacturers Warranty Period
• 2.3.3. Warranty Coverage
• 2.3.4. Warranted Systems / Parts Covered by this Warranty
• 2.3.5. Exclusions
• 2.3.6. Owners Warranty Responsibilities
• 3. Table of Contents
• 3.1. Safety Statements
• 3.2. Safety Precautions
• 3.2.1. Before You Operate
• 3.2.2. During Operation and Maintenance
• 4. Product Overview
• 4.1. Yanmar TNE Series Engine Features and Applications
• 4.2. Component Identification
• 4.3. Location of Labels
• 4.4. EPA / ARB Emission Control Regulations – USA Only
• 4.5. Emission Control Labels – USA Only
• 4.5.1. EPA / ARB Labels (Typical)
• 4.6. The 97/68/EC Directive Certified Engines
• 4.7. Engine Family
• 4.8. Function of Major Engine Components
• 4.9. Function of Cooling System Components
• 4.10. Gauges and Indicators
• 4.10.1. Indicators
• 4.11. Controls
• 4.11.1. Key Switch
• 4.11.2. Glow Plugs
• 4.11.3. Governor Lever
• 4.11.4. Engine Stop Solenoid (Magnetic Valve)
• 5. Before You Operate
• 5.1. Diesel Fuel
• 5.1.1. Diesel Fuel Specifications
• 5.1.1.1. Additional Technical Fuel Requirements
• 5.1.2. Filling the Fuel Tank
• 5.1.3. Priming the Fuel System
• 5.2. Engine Oil
• 5.2.1. Engine Oil Specifications
• 5.2.1.1. Service Categories
• 5.2.1.2. Definitions
• 5.2.1.3. Additional Technical Engine oil Requirements
• 5.2.2. Engine Oil Viscosity
• 5.2.3. Checking Engine Oil
• 5.2.4. Adding Engine Oil
• 5.2.5. Engine Oil Capacity (Typical)
• 5.3. Engine Coolant
• 5.4. Engine Coolant Specifications
• 5.4.1. Alternative Engine Coolant
• 5.4.2. Additional Technical Coolant Specifications
• 5.4.3. Filling Radiator With Engine Coolant
• 5.4.4. Daily Check of the Cooling System
• 5.4.5. Engine Coolant Capacity (Typical)
• 5.5. Daily Checks
• 5.5.1. Visual Checks
• 5.5.2. Check Diesel Fuel, Engine Oil, and Engine Coolant Levels
• 5.5.3. Check Engine Speed Control
• 5.5.4. Check Operators Console
• 5.5.5. Check Indicators
• 6. Engine Operation
• 6.1. Starting Engine
• 6.2. Checking the Engine During Operation
• 6.3. Battery Switch
• 6.4. Adjust Engine Speed
• 6.5. Shutting Down the Engine
• 7. Periodic Maintenance
• 7.1. Precautions
• 7.1.1. The Importance of Periodic Maintenance
• 7.1.2. Performing Periodic Maintenance
• 7.1.3. The Importance of Daily Checks
• 7.1.4. Keep a Log of Engine Hours and Daily Checks
• 7.1.5. Yanmar Replacement Parts
• 7.1.6. Tools Required
• 7.1.7. Ask Your Authorized Yanmar Industrial Engine
• 7.1.8. Dealer or Distributor For Help
• 7.1.9. Required EPA / ARB Maintenance – USA Only
• 7.1.10. EPA / ARB Installation Requirements – USA Only
• 7.1.11. Tightening Fasteners
• 7.2. Standard Torque Chart
• 7.3. Periodic Maintenance Schedule
• 7.4. Periodic Maintenance Procedures
• 7.4.1. Drain Fuel Filter / Water Separator
• 7.4.2. Check Fuel Hoses and Engine Coolant Hoses
• 7.4.3. Every 250 Hours of Operation
• 7.4.3.1. Check and Clean Radiator Fins
• 7.4.3.2. Check and Adjust Cooling Fan V-belt
• 7.4.3.3. Check Battery
• 7.4.3.4. Clean Air Cleaner Element
• 7.4.4. Every 500 Hours of Operation
• 7.4.4.1. Replace Engine Oil and Engine Oil Filter
• 7.4.4.2. Check and Adjust the Governor Lever and Engine Speed Control
• 7.4.5. Every 1000 Hours of Operation
• 7.4.5.1. Adjust Intake / Exhaust Valve Clearance
• 7.4.5.2. Clean Fuel Filter / Water Separator
• 7.4.5.3. Replace Fuel Filter
• 7.4.6. Every 2000 Hours of Operation
• 7.4.6.1. Replace Air Cleaner Element
• 7.4.6.2. Inspect Clean and Test Fuel Injectors
• 7.4.7. Every 4000 Hours of Operation
• 7.4.7.1. Drain, Flush, and Re-fill the Coolant System with New Coolant
• 7.4.7.2. Replace Fuel Hoses and Engine Coolant Hoses
• 8. Troubleshooting
• 8.1. Troubleshooting Chart
• 8.2. Troubleshooting Information
• 9. Long Term Storage
• 9.1. Before You Place the Engine in Long Term Storage
• 9.2. Returning the Engine to Service
• 10. Specifications
• 10.1. General
• 10.1.1. Description of Model Number
• 10.1.2. Engine Speed Specifications
• 10.1.3. Engine General Specifications
• 10.2. Principal Engine Specifications
• 10.2.1. NE92 EPA Tier2 Tier3
• 10.2.2. NE94L EPA Tier2 Only
• 10.2.3. NE98 EPA Tier2
• 10.2.4. NE98 EPA Tier3
• 11. BACK COVER