Yanmar EB3100 Diesel Tractor Operator Manual

Description

• Model List:
  • EB3100 Diesel Tractor

• 1. INTRODUCTION
• 1.1. Welcome to the World of Yanmar Tractor
• 2. PICTOGRAPHS
• 3. SAFETY PRECAUTIONS
• 3.1. About The Operators Manual
• 3.2. Safety Alert Symbol
• 3.3. Precautions Before Operating The Tractor
• 3.4. Safe Practices for Operating the Tractor
• 3.4.1. Start the Tractor
• 3.4.2. Work with the Tractor
• 3.4.3. Stop the Tractor
• 3.4.4. Considerations for Safety of a Child
• 3.5. Operate the Tractor on Slopes
• 3.6. Travel on a Road
• 3.7. Safe Practices for Parking the Tractor
• 3.8. Operate the Power Take Off (PTO)
• 3.9. Use the 3-Point Hitch
• 3.10. Roll-Over Protective Structure (ROPS) Precautions
• 3.11. Safe Practices for Servicing the Tractor
• 3.12. Replace the rubber product/s such as Hydraulic Hose, Fuel Hoses, Power Steering Hoses, Radiator Hoses and Air Intake Hoses for Every 2 Years
• 3.13. This tractor is not designed for forest industry, quarry or mining use
• 3.14. Safe Operation of Implements and Attachments
• 3.15. Understand the Tractor Safety Decals
• 3.15.1. Safety Alert Symbol
• 3.15.2. Care of DANGER, WARNING and CAUTION Decals
• 4. SERVICE THE TRACTOR
• 5. SPECIFICATIONS
• 5.1. Specifications Table
• 5.2. Traveling Speeds
• 6. IMPLEMENT CAPACITIES
• 7. NAMES AND FUNCTIONS OF COMPONENTS
• 7.1. Overview
• 7.1.1. Names of Main Components
• 7.1.2. Functions of Main Components
• 7.2. Operator Station Controls
• 7.2.1. Names of Components
• 7.2.2. Function of Components
• 7.3. Instrument Panel
• 8. PRE-OPERATION CHECK
• 8.1. Pre-Operation Check
• 8.2. Precautions Before Operation
• 8.3. Routine Checks
• 8.4. Prevent Damage to Plastic Surfaces and Painted Surfaces
• 9. OPERATE THE ENGINE
• 9.1. Start the Engine
• 9.2. Start the Engine in Cold Weather
• 9.3. Shut Off the Engine
• 9.4. Restart a Stalled Engine
• 9.5. Start When the Engine Runs Out of Fuel
• 10. OPERATE THE TRACTOR
• 10.1. Accident Hazard
• 10.2. Operate a New Tractor
• 10.2.1. Always run the tractor at less than full speed during the first 50 hours of operation
• 10.2.2. Change the lubricating oil for the new tractor
• 10.3. Raise and Lower the Roll-Over Protective Structure (ROPS)
• 10.3.1. Lower (folded down) the Roll-Over Protective Structure (ROPS)
• 10.3.2. Raise (unfolded up) the Roll-Over Protective Structure (ROPS)
• 10.4. Operate the Tractor
• 10.4.1. Turn Signals
• 10.4.2. Light Control/Hazard Lights Button Switch
• 10.4.3. Warm Up Transmission Hydraulic Oil in a Cold Weather Situation
• 10.4.4. Range Gear Lever
• 10.4.5. D/4WD Lever
• 10.4.6. Tips on the 4-Wheel Drive
• 10.4.7. Point Hitch Control Lever
• 10.4.8. Throttle Control Lever
• 10.4.9. Drive Pedals
• 10.4.10. Engage the Cruise Control
• 10.4.11. Disengage the Cruise Control
• 10.5. Stop the Tractor
• 10.5.1. Stopping Procedure
• 10.5.2. Stop in an Emergency
• 10.6. Use the Brake
• 10.6.1. Engage the Parking Brake
• 10.6.2. Disengage the Parking Brake
• 10.6.3. Use the Brake Pedals as Driving Brake (On Roads)
• 10.6.4. Use the Brake Pedals for Easier Turning
• 10.7. Practices for Safe Operation
• 10.7.1. Differential Lock
• 10.7.2. Drive the Tractor on Roads
• 10.7.3. Push or Tow the Tractor
• 10.7.4. Allowable Loads When Towing with the Tractor
• 10.7.5. Transport the Tractor on a Trailer
• 10.7.6. Operate on Slopes and Rough Terrain
• 10.7.7. Uphill and Downhill Slopes
• 10.7.8. Steep Downhill Slope
• 10.7.9. About the Power Steering
• 11. POWER TAKE OFF (PTO) SYSTEM
• 11.1. Operate the Power Take Off (PTO) System
• 11.1.1. Determine the Appropriate Power Take Off (PTO) Speed
• 11.1.2. Engage Power Take Off (PTO) (with the operator on the operator seat)
• 11.1.3. Engage the Rear Power Take Off (PTO) (with the operator out of the operator seat
• 11.1.4. Disengage Power Take Off (PTO) (with the operator on the operator seat)
• 11.2. Use the Power Take Off (PTO) Safely
• 11.2.1. Use the Power Take Off (PTO) Shaft Cap
• 11.3. Install an Implement to the Power Take Off (PTO) Driveline
• 12. POINT HITCH AND DRAWBAR
• 12.1. Point Hitch
• 12.1.1. Use the 3-Point Hitch Control Lever
• 12.1.2. Use the Position Stop Knob
• 12.1.3. Hydraulic Flow Control/Stop Knob
• 12.1.4. Use the Lower Links (and Top Link as Needed)
• 12.1.5. Level the Implement Front to Rear
• 12.1.6. Level the Implement Side to Side
• 12.1.7. Adjust the Stabilizer
• 12.2. Drawbar
• 12.2.1. Maximum Drawbar Loads
• 12.2.2. Deploy/Stow the Drawbar
• 12.2.3. Remove Drawbar
• 12.3. Use the Safety Chain
• 13. HYDRAULIC SYSTEM
• 13.1. point Hitch Control System
• 13.1.1. Use the 3-Point Hitch Control Lever
• 13.1.2. Use the Position Stop Knob
• 13.1.3. Hydraulic Flow Control/Stop Knob
• 13.2. Operate the Implement Control Valve
• 13.2.1. Implement Control Lever
• 13.2.2. Implement Control Lever Lock
• 13.2.3. Connect the Implement Hydraulic Hoses
• 13.2.4. Disable the Regen Function of the Implement Control Valve
• 14. TYRES, WHEELS AND WEIGHT
• 14.1. Adjust the Wheel
• 14.1.1. Check the Wheel Bolt Tightening Torque
• 14.1.2. Select the Front Tyre Rolling Direction
• 14.1.3. Change the Tyre Tread Width
• 14.2. Remove/Install the Wheels
• 14.3. Weight (Option)
• 14.3.1. Select the Appropriate Amount of Front Weight
• 14.3.2. Front Weights (option)
• 14.3.3. Select the Appropriate Amount of Rear Weight
• 14.3.4. Use the Optional Rear Wheel Weights
• 14.3.5. Use the Optional Rear Ballast
• 14.3.6. Use Liquid Weight for the Tyres
• 15. MAINTENANCE
• 15.1. Maintenance Check List
• 15.2. Diesel Fuel Specifications
• 15.3. Lubricants
• 15.4. Replacement Parts
• 15.4.1. Technical Document
• 16. PERIODIC SERVICE
• 16.1. Explosion Hazard
• 16.2. n Service the Tractor
• 16.3. n Warranty and Repair of the Engine
• 16.3.1. NEVER inhale the engine exhaust gas.
• 16.4. Open/Close the Hood
• 16.4.1. Open the Hood
• 16.4.2. Close the Hood
• 16.5. Daily Checks
• 16.5.1. Check the Engine Oil Level
• 16.5.2. Inspect the Transmission Hydraulic Oil Level
• 16.5.3. Check the Tyre Air Pressure
• 16.5.4. Clean the Front Grille and Side Screens
• 16.5.5. Check the Fuel Line
• 16.5.6. Check the Power Steering Line
• 16.5.7. Check the Retractable Seatbelt
• 16.5.8. Check the Roll-Over Protective Structure (ROPS)
• 16.5.9. Check the Headlights, Hazard Lights, etc.
• 16.5.10. Check and Refill the Fuel Tank
• 16.5.11. Check and Clean the Rubber Dust Unloading Valve
• 16.5.12. Check the Radiator Hoses and Clamps
• 16.5.13. Clean Radiator Cooling Screen
• 16.5.14. Clean Radiator Cooling Fins
• 16.5.15. Check the Wheel Bolt Tightening Torque
• 16.5.16. Inspection Procedure for the Safety Interlock System
• 16.5.17. Check the Cooling System
• 16.6. Check and Replace as Necessary
• 16.6.1. Inspect the Alternator/Fan Belt
• 16.6.2. Check and Replace the Battery
• 16.6.3. Check the Fuses
• 16.6.4. Check the Light Bulbs
• 16.6.5. Check and Drain the Fuel/Water Separator
• 16.7. First 50 Hours
• 16.7.1. Change the Engine Oil
• 16.7.2. Replace the Engine Oil Filter
• 16.7.3. Replace the Transmission Hydraulic Oil Filters
• 16.7.4. Change the Transmission Hydraulic Oil
• 16.7.5. Clean the Transmission Hydraulic Oil Strainer
• 16.7.6. Change the Alternator/Fan Belt
• 16.8. Every 50 Hours
• 16.8.1. Check the Front Axle Oil Level
• 16.8.2. Grease Up
• 16.8.3. Service the Alternator/Fan Belt
• 16.8.4. Check the Fuel/Water Separator
• 16.8.5. Check the Battery Condition
• 16.9. Every 100 Hours
• 16.9.1. Service the Air Cleaner Element
• 16.9.2. Clean the Fuel/Water Separator and Replace the Fuel Filter
• 16.10. Every 200 Hours
• 16.10.1. Engine Oil
• 16.10.2. Change the Engine Oil and Engine Oil Filter
• 16.10.3. Inspect and Adjust the Toe-in
• 16.10.4. Check the Air Intake Hoses and Clamps
• 16.11. Every 300 Hours
• 16.11.1. Transmission Hydraulic Oil
• 16.11.2. Change the Transmission Hydraulic Oil and Replace the Transmission Hydraulic Oil Filters and Clean Transmission Hydraulic Oil Strainer
• 16.12. Every 500 Hours
• 16.12.1. Change the Front Axle Gear Oil
• 16.12.2. Replace the Fuel Filter
• 16.12.3. Adjust the Front Axle Pivot
• 16.12.4. Adjust the Brake
• 16.13. Every 1000 Hours
• 16.13.1. Service the Cooling System
• 16.13.2. Recommended Engine Coolant
• 16.13.3. Adjust the Tension of the Throttle Control Lever
• 16.13.4. Adjust the Engine Valve Clearance
• 16.13.5. Check the Fuel Injection Nozzle
• 16.13.6. Check the Fuel Injection Pump
• 16.14. Every 1 Year
• 16.14.1. Replace the Air Cleaner Element
• 16.15. Every 2 Years or 2000 Hours
• 16.15.1. Replace the Thermostat
• 16.16. General Maintenance
• 17. SERVICE THE ELECTRICAL SYSTEM
• 17.1. Battery
• 17.1.1. Service the Battery Safely
• 17.1.2. Inspect the Battery
• 17.1.3. Remove and Install the Battery
• 17.1.4. Clean the Battery and Terminals
• 17.1.5. Use a Booster Battery
• 17.1.6. Replace the Accessory Fuses
• 17.1.7. Check the Alternator Fuse and the Main Fuse
• 17.1.8. Replace the Headlight Bulb
• 17.1.9. Replace the Tail Lights Bulb and the Turn Signal/Hazard Lights Bulb
• 17.1.10. Replace the Sidelights Bulb
• 17.1.11. Replace the Instrument Panel Light Bulb
• 17.2. Headlights
• 17.2.1. Adjust the Headlights
• 18. STORAGE
• 18.1. Safe Practices for Storage
• 18.1.1. Prepare the Tractor for Storage
• 18.1.2. Prepare the Fuel and Engine for Storage
• 18.2. Prepare the Stored Tractor for Operation
• 19. TROUBLESHOOTING
• 19.1. How to Use the Troubleshooting Table
• 19.1.1. Engine
• 19.1.2. Electrical System
• 19.1.3. Brakes
• 19.1.4. Steering
• 19.1.5. Body and Machinery
• 20. INDEX