Yanmar ViO33-6 Mini Excavator Operation Manual

Description

• Model List:
  • ViO33-6 Mini Excavator

• 1. Yanmar construction equipment europe s.a.s. thank you for purchasing a yanmar machine
• 2. DECLARATION OF CONFORMITY
• 3. Introduction
• 4. Safety signals
• 5. A Description and illustration of the machine
• 5.1. Applications and regulations
• 5.1.1. Applications
• 5.1.2. Warranty
• 5.1.3. Driving permits
• 5.1.4. Lifting
• 5.2. Identification plates
• 5.2.1. Machine serial number plate
• 5.2.2. Engine serial number plate
• 5.2.3. EPA information plate
• 5.2.4. Spare parts order and intervention request
• 5.3. Warning labels
• 5.3.1. Location of the warning adhesive labels
• 5.3.2. Explanation of the warning adhesive labels
• 5.4. Identification of important parts
• 5.4.1. General view of the machine
• 5.4.2. Commands and switches
• 5.5. Description of the driving position
• 5.5.1. Operator display station
• 5.5.1.1. Indicator lights
• 5.5.1.2. Clock
• 5.5.1.3. Time counter
• 5.5.1.4. Diesel gauge
• 5.5.1.5. Cooling fluid temperature indicator
• 5.5.1.6. Preheating light
• 5.5.1.7. Navigation keys
• 5.5.1.8. Information and error icons
• 5.5.2. Switches
• 5.5.2.1. Start key
• 5.5.2.2. Headlight switch
• 5.5.2.3. Horn
• 5.5.2.4. Windscreen wiper switch and windscreen wiper
• 5.5.2.5. Ventilation switch
• 5.5.2.6. Engine rate setting
• 5.5.2.7. Engine slow down switch
• 5.5.2.8. Eco mode switch
• 5.5.2.9. Engine stop switch
• 5.5.2.10. d gear switch
• 5.5.2.11. Interior lighting switch
• 5.5.3. Joysticks and pedals
• 5.5.3.1. Locking lever
• 5.5.3.2. Right command lever
• 5.5.3.3. d hydraulic circuit control (P.T.O. 1)
• 5.5.3.4. Left command lever
• 5.5.3.5. Travel levers and pedals
• 5.5.3.6. Blade lever
• 5.5.3.7. Protection of pedals
• 5.5.3.8. Boom rotation pedal
• 5.5.4. Power socket
• 5.5.5. Drivers seat
• 5.5.6. Seat support cover
• 5.5.7. Location for the tools and user manual
• 5.5.7.1. Toolkit
• 5.5.7.2. User manual
• 5.5.8. Fuses
• 5.5.8.1. Fusebox
• 5.5.9. Ash tray
• 5.5.10. Cabin
• 5.5.10.1. Cab side door
• 5.5.10.2. Upper windscreen
• 5.5.10.3. Lower windscreen
• 5.5.10.4. Right hand cab window
• 5.5.11. Headlights
• 5.6. Operation of the air conditioning
• 5.7. Covers
• 5.7.1. Bonnet
• 5.7.2. Cover B
• 5.7.3. Cover R
• 5.7.4. Rear cover
• 5.8. Heating valve
• 5.9. Options
• 5.9.1. Long arm
• 5.9.2. Half-circuit
• 5.9.3. PTO line 1
• 5.9.4. PTO line 2
• 5.9.5. Circuit breaker
• 5.9.6. Document holder
• 5.9.7. Additional counterweights
• 5.9.8. Lifting Kit
• 5.9.8.1. Lifting ring
• 5.9.8.2. Safety valves
• 5.9.8.3. Overload switch
• 5.9.8.4. Lifting Tables
• 5.9.9. Movement alarm
• 5.9.10. Plug-in beacon and rear LED light
• 5.9.11. Fleet management system
• 5.9.12. Radio
• 5.9.13. Air conditioning
• 5.9.14. Quick hitch
• 5.9.15. Continuous pressure hydraulic line
• 5.9.16. Mechanical quick hitch
• 5.9.16.1. Mechanical quick hitch ACB
• 5.9.16.2. Mechanical quick hitch L-SYSTEM
• 5.9.17. Quick hydraulic hitch L-SYSTEM
• 5.9.17.1. Dismantling the accessory
• 5.9.17.2. Mounting the accessory
• 6. B Operating instructions
• 6.1. Basic precautions
• 6.1.1. Comply with your workplaces safety rules
• 6.1.2. Put the safety mechanisms in place
• 6.1.3. Wear suitable clothing and protective equipment
• 6.1.4. Do not drive under the influence of alcohol, drugs or medication
• 6.1.5. Provide adequate ventilation when working in an enclosed space
• 6.1.6. Protect plants from hot air and exhaust fumes
• 6.1.7. Keep fuel and oil away from sparks
• 6.1.8. Avoid removing the caps when the temperatures are high
• 6.1.9. Avoid crush injuries due to accessories
• 6.1.10. Have an extinguisher and a first aid kit
• 6.1.11. Avoid any unauthorised modifications
• 6.1.12. Precautions for optional parts and tools
• 6.1.13. Warning concerning the cab windows
• 6.1.14. Cabins emergency exit
• 6.1.15. Air conditioning system
• 6.2. Usage precautions
• 6.2.1. Precautions before starting the engine
• 6.2.1.1. Make sure that your workplace is safe
• 6.2.1.2. Clean the machine
• 6.2.1.3. Check the safety structures
• 6.2.1.4. Check the position of the blade
• 6.2.1.5. Accessing the machine
• 6.2.1.6. Fasten your safety belt and adjust the rearview mirror(s)
• 6.2.2. Movement precautions
• 6.2.2.1. Machines Danger Zone
• 6.2.2.2. Movement and accessories
• 6.2.2.3. Driving the machine on a slope
• 6.2.3. Working precautions
• 6.2.3.1. Precautions for using the equipment
• 6.2.3.2. Dangerous tasks
• 6.2.3.3. Working near electricity lines
• 6.2.3.4. Working near obstacles
• 6.2.3.5. Emergency stop and securing the machine
• 6.2.3.6. Working on a slope
• 6.2.3.7. Working in an area covered with snow
• 6.2.3.8. Working on unstable ground
• 6.2.3.9. Working in a submerged area
• 6.2.3.10. Working in a muddy area
• 6.2.3.11. Working in an area with reduced visibility
• 6.2.4. Parking precautions
• 6.2.5. Precautions for the accessories
• 6.2.6. Precautions for using optional accessories
• 6.2.7. Precautions for the battery
• 6.3. Precautions for the engine
• 6.4. Checks before starting the machine
• 6.4.1. Overall visual inspection
• 6.4.2. Checking and topping up the level of cooling fluid
• 6.4.3. Checking and topping up the engine oil level
• 6.4.4. Checking and topping up the fuel level
• 6.4.5. Checking and topping up the hydraulic oil level
• 6.5. Checks after start-up
• 6.6. Checks after use
• 6.7. Operator LCD display station interfaces
• 6.7.1. Indication of functions
• 6.7.2. User Interface
• 6.7.3. Maintenance interface
• 6.7.4. Machine usage management interface
• 6.7.5. Configuration interface
• 6.8. Using the machine in cold weather
• 6.8.1. Preparation for use in cold weather
• 6.8.2. Starting in cold weather
• 6.8.3. Precautions after use
• 6.8.4. When cold weather is over
• 6.9. Rubber tracks
• 6.9.1. Correct use of rubber tracks
• 6.9.2. Comparison between rubber tracks / steel tracks
• 6.9.3. Rubber track warranty
• 6.9.4. Precautions for using rubber tracks
• 6.9.5. Track maintenance
• 6.9.6. Track replacement
• 6.10. Handling the bucket
• 6.10.1. Machine stability when using with a bucket or an accessory
• 6.10.2. Compatible accessories
• 6.10.3. Operation of the retro bucket
• 6.10.4. Digging trenches
• 6.10.5. Loading
• 6.11. Handling of accessories
• 6.11.1. Hydraulic hammer SOCOMEC
• 6.12. Accessory change by direct coupling
• 6.12.1. Dismantling the accessory
• 6.12.2. Mounting the accessory
• 6.12.2.1. Loading bucket
• 6.13. Load lifting
• 6.14. Implementing the 3rd hydraulic circuit
• 6.14.1. Description
• 6.14.1.1. d circuit selector
• 6.14.2. Mounting the accessory
• 6.14.3. Precautions for using the accessory
• 6.15. Transporting the machine
• 6.15.1. Loading/unloading the machine
• 6.15.1.1. Precautions for loading/unloading the machine
• 6.15.1.2. Procedure
• 6.15.2. Immobilising the machine on the truck
• 6.15.3. Tying down the machine
• 6.15.4. Slinging the machine
• 6.16. Detecting anomalies
• 6.16.1. Phenomena that do not constitute faults
• 6.16.2. Detecting anomalies
• 6.16.2.1. Engine
• 6.16.2.2. Electrical equipment
• 6.16.2.3. Machine structure
• 6.17. If the battery is discharged
• 6.17.1. Precautions for connecting and disconnecting the starter cables
• 6.17.2. Connecting the starter cables
• 6.17.3. Starting the engine
• 6.17.4. Disconnecting the starter cables
• 6.17.5. Charging the battery
• 6.18. Towing the machine
• 7. C Periodic maintenance programme
• 7.1. Periodic inspections and upkeeps
• 7.2. Maintenance precautions
• 7.2.1. Precautions before maintenance
• 7.2.1.1. Removing the residual pressure
• 7.2.1.2. Place a warning label
• 7.2.1.3. Establish a safety perimeter
• 7.2.1.4. Keep the machine clean
• 7.2.2. Precautions during maintenance
• 7.2.2.1. Oil and grease
• 7.2.2.2. Tools
• 7.2.2.3. Parts
• 7.2.2.4. Dismantling the accessory
• 7.2.2.5. Working under the machine
• 7.2.2.6. Lighting
• 7.2.2.7. Battery
• 7.2.2.8. Hoses
• 7.2.2.9. Radiator ventilator
• 7.2.2.10. Soldering
• 7.2.2.11. Waste processing
• 7.3. Recommended greases and fluids
• 7.4. First maintenance
• 7.4.1. After the first 50 hours of service
• 7.4.2. After the first 250 hours of service
• 7.5. List of periodic inspections and maintenance operations
• 7.6. Maintenance by the operator
• 7.6.1. Daily maintenance
• 7.6.1.1. Checking the machine before use
• 7.6.1.2. Checks after using the machine
• 7.6.1.3. Checking the commands
• 7.6.1.4. Checking the seat
• 7.6.1.5. Greasing points
• 7.6.1.6. Cleaning the separator/decanter
• 7.6.1.7. Purging the fuel tank
• 7.6.1.8. Checking the hydraulic hoses
• 7.6.1.9. Visual inspection of the fuel hoses
• 7.6.2. Maintenance every 50 hours
• 7.6.2.1. Greasing the pin and rotation crown
• 7.6.3. Maintenance every 15 days
• 7.6.3.1. Checking the air conditioning/heating system
• 7.6.4. Non periodic maintenance
• 7.6.4.1. Fuse replacement
• 7.6.4.2. Top up the windscreen washer fluid
• 7.6.4.3. Replacing the windscreen wiper
• 7.6.4.4. Accessory state check
• 7.6.5. Rubber track maintenance
• 7.6.5.1. Checking the condition of the tracks
• 7.6.5.2. Track replacement
• 7.6.5.3. Tension check
• 7.6.5.4. Increasing the tension
• 7.6.5.5. Releasing the tension
• 7.6.6. Steel track maintenance
• 7.6.6.1. Checking the condition of the tracks
• 7.6.6.2. Track replacement
• 7.6.6.3. Tension check
• 7.6.6.4. Increasing the tension
• 7.6.6.5. Releasing the tension
• 7.7. Maintenance by the dealer
• 8. D Conservation and storage
• 8.1. Conservation
• 8.2. Storage
• 8.3. Recommissioning
• 9. E Technical data
• 9.1. Specifications
• 9.2. Working dimensions
• 9.3. Noise emitted by the machine
• 9.4. Vibrations emitted by the machine
• 10. F Lifting capacities
• 10.1. Lifting ViO33-6 Canopy
• 10.2. Lifting ViO33-6 Cabin
• 11. Appendices
• 11.1. A List of error codes displayed on the operator display station
• 11.2. B Control sheets to be photocopied
• 11.3. C Notes
• 11.4. D Lashing record