Yanmar ViO80-1A Hydraulic Excavator Operation And Maintenance Manual

$20.00

  • Type Of Manual: Operation And Maintenance Manual
  • Number of Pages: 222
  • Size: 29.6MB
  • Format: PDF

Description

  • Model List:

    • ViO80-1A Hydraulic Excavator
  • 1. YANMAR CONSTRUCTION EQUIPMENT EUROPE S.A.S. THANK YOU FOR PURCHASING A YANMAR MACHINE
  • 2. DECLARATION OF CONFORMITY
  • 3. Reference information
  • 4. Introduction
  • 5. Safety signals
  • 6. A Description and illustration of the machine
  • 6.1. Applications and regulations
  • 6.1.1. Applications
  • 6.1.2. Warranty
  • 6.1.3. Driving permits
  • 6.1.4. Lifting
  • 6.2. Identification plates
  • 6.2.1. Machine serial number plate
  • 6.2.2. Engine serial number plate
  • 6.2.3. EPA information plate
  • 6.2.4. Spare parts order and intervention request
  • 6.3. Warning labels
  • 6.3.1. Location of the warning adhesive labels
  • 6.3.2. Explanation of the warning adhesive labels
  • 6.4. Identification of important parts
  • 6.4.1. General view of the machine
  • 6.4.2. Commands and switches
  • 6.5. Description of the driving position
  • 6.5.1. Operator display station
  • 6.5.1.1. Indicator lights
  • 6.5.1.2. Clock
  • 6.5.1.3. Time counter
  • 6.5.1.4. Diesel gauge
  • 6.5.1.5. Cooling fluid temperature indicator
  • 6.5.1.6. Preheating light
  • 6.5.1.7. Displaying the fuel consumption
  • 6.5.1.8. Navigation keys
  • 6.5.1.9. Information and error icons
  • 6.5.2. Switches
  • 6.5.2.1. Start key
  • 6.5.2.2. Headlight switch
  • 6.5.2.3. Horn
  • 6.5.2.4. Windscreen wiper switch and windscreen wiper
  • 6.5.2.5. Engine rate setting
  • 6.5.2.6. Side movement switch
  • 6.5.2.7. Engine slow down switch
  • 6.5.2.8. Eco mode switch
  • 6.5.2.9. Engine stop switch
  • 6.5.2.10. Manual regeneration
  • 6.5.2.11. Interior lighting switch
  • 6.5.3. Joysticks and pedals
  • 6.5.3.1. Locking lever
  • 6.5.3.2. Right command lever
  • 6.5.3.3. d hydraulic circuit control (P.T.O. 1)
  • 6.5.3.4. Left command lever
  • 6.5.3.5. h hydraulic circuit control (P.T.O. 2)
  • 6.5.3.6. Travel levers and pedals
  • 6.5.3.7. Blade lever
  • 6.5.3.8. Protection of pedals
  • 6.5.3.9. Boom rotation pedal
  • 6.5.4. Power socket
  • 6.5.5. Drivers seat
  • 6.5.6. Location for the tools and user manual
  • 6.5.6.1. Toolkit
  • 6.5.6.2. User manual
  • 6.5.7. Fuses
  • 6.5.7.1. Fusebox
  • 6.5.8. Cabin
  • 6.5.8.1. Cab side door
  • 6.5.8.2. Upper windscreen
  • 6.5.8.3. Lower windscreen
  • 6.5.8.4. Right hand cab window
  • 6.5.9. Headlights
  • 6.6. Operation of the air conditioning
  • 6.7. Covers
  • 6.7.1. Bonnet
  • 6.7.2. Cover B
  • 6.7.3. Cover R
  • 6.8. Using the electric fuel filling pump
  • 6.9. Options
  • 6.9.1. Long arm
  • 6.9.2. Additional counterweights
  • 6.9.3. Lifting Kit
  • 6.9.3.1. Lifting ring
  • 6.9.3.2. Safety valves
  • 6.9.3.3. Overload box
  • 6.9.3.4. Lifting Tables
  • 6.9.4. FOPS 2 protection grill for demolition work
  • 6.9.5. Plug-in flashing light
  • 6.9.6. Keypad immobilizer
  • 6.9.7. Immobilizer with coded key
  • 6.9.8. Anti-starter with key
  • 6.9.9. Fleet management system
  • 6.9.10. SMART-ASSIST
  • 6.9.11. Radio
  • 6.9.12. Quick hitch
  • 6.9.13. Centralized greasing system
  • 6.9.14. Continuous pressure hydraulic line
  • 6.9.15. Mechanical quick hitch
  • 6.9.15.1. Mechanical quick hitch RETROMATIC MORIN
  • 6.9.15.2. Mechanical quick hitch CSERI
  • 6.9.16. Quick hydraulic hitch CSERI
  • 6.9.16.1. Dismantling the accessory
  • 6.9.16.2. Mounting the accessory
  • 7. B Operating instructions
  • 7.1. Basic precautions
  • 7.1.1. Comply with your workplaces safety rules
  • 7.1.2. Put the safety mechanisms in place
  • 7.1.3. Wear suitable clothing and protective equipment
  • 7.1.4. Do not drive under the influence of alcohol, drugs or medication
  • 7.1.5. Provide adequate ventilation when working in an enclosed space
  • 7.1.6. Protect plants from hot air and exhaust fumes
  • 7.1.7. Keep fuel and oil away from sparks
  • 7.1.8. Avoid removing the caps when the temperatures are high
  • 7.1.9. Avoid crush injuries due to accessories
  • 7.1.10. Have an extinguisher and a first aid kit
  • 7.1.11. Avoid any unauthorised modifications
  • 7.1.12. Precautions for optional parts and tools
  • 7.1.13. Warning concerning the cab windows
  • 7.1.14. Cabins emergency exit
  • 7.1.15. Air conditioning system
  • 7.2. Usage precautions
  • 7.2.1. Precautions before starting the engine
  • 7.2.1.1. Make sure that your workplace is safe
  • 7.2.1.2. Clean the machine
  • 7.2.1.3. Check the safety structures
  • 7.2.1.4. Check the position of the blade
  • 7.2.1.5. Accessing the machine
  • 7.2.1.6. Fasten your safety belt and adjust the rearview mirror(s)
  • 7.2.2. Movement precautions
  • 7.2.2.1. Machines Danger Zone
  • 7.2.2.2. Movement and accessories
  • 7.2.2.3. Driving the machine on a slope
  • 7.2.3. Working precautions
  • 7.2.3.1. Precautions for using the equipment
  • 7.2.3.2. Dangerous tasks
  • 7.2.3.3. Working near electricity lines
  • 7.2.3.4. Working near obstacles
  • 7.2.3.5. Emergency stop and securing the machine
  • 7.2.3.6. Working on a slope
  • 7.2.3.7. Working in an area covered with snow
  • 7.2.3.8. Working on unstable ground
  • 7.2.3.9. Working in a submerged area
  • 7.2.3.10. Working in a muddy area
  • 7.2.3.11. Working in an area with reduced visibility
  • 7.2.4. Parking precautions
  • 7.2.5. Precautions for the accessories
  • 7.2.6. Precautions for using optional accessories
  • 7.2.7. Precautions for the battery
  • 7.3. Precautions for the engine
  • 7.4. Checks before starting the machine
  • 7.4.1. Overall visual inspection
  • 7.4.2. Checking and topping up the level of cooling fluid
  • 7.4.3. Checking and topping up the engine oil level
  • 7.4.4. Checking and topping up the fuel level
  • 7.4.5. Checking and topping up the hydraulic oil level
  • 7.5. Checks after start-up
  • 7.6. Checks after use
  • 7.7. Operator LCD display station interfaces
  • 7.7.1. Indication of functions
  • 7.7.2. User Interface
  • 7.7.3. Maintenance interface
  • 7.7.4. Machine usage management interface
  • 7.7.5. Configuration interface
  • 7.8. Using the machine in cold weather
  • 7.8.1. Preparation for use in cold weather
  • 7.8.2. Starting in cold weather
  • 7.8.3. Precautions after use
  • 7.8.4. When cold weather is over
  • 7.9. Rubber tracks
  • 7.9.1. Correct use of rubber tracks
  • 7.9.2. Rubber track warranty
  • 7.9.3. Precautions for using rubber tracks
  • 7.9.4. Track maintenance
  • 7.9.5. Track replacement
  • 7.10. Handling the bucket
  • 7.10.1. Machine stability when using with a bucket or an accessory
  • 7.10.2. Compatible accessories
  • 7.10.3. Operation of the retro bucket
  • 7.10.4. Digging trenches
  • 7.10.5. Loading
  • 7.11. Handling of accessories
  • 7.11.1. Hydraulic hammer SOCOMEC
  • 7.12. Accessory change by direct coupling
  • 7.12.1. Dismantling the accessory
  • 7.12.2. Mounting the accessory
  • 7.12.2.1. Loading bucket
  • 7.13. Load lifting
  • 7.14. Implementing the 3rd hydraulic circuit
  • 7.14.1. Description
  • 7.14.1.1. d circuit selector
  • 7.14.2. Mounting the accessory
  • 7.14.3. Precautions for using the accessory
  • 7.15. Using the particle filter
  • 7.15.1. Auto-regeneration
  • 7.15.2. Assisted regeneration
  • 7.15.3. Launching the regeneration
  • 7.15.4. Manual regeneration of the particulate filter
  • 7.16. Transporting the machine
  • 7.16.1. Loading/unloading the machine
  • 7.16.1.1. Precautions for loading/unloading the machine
  • 7.16.1.2. Procedure
  • 7.16.2. Immobilising the machine on the truck
  • 7.16.3. Tying down the machine
  • 7.16.4. Slinging the machine
  • 7.17. Detecting anomalies
  • 7.17.1. Phenomena that do not constitute faults
  • 7.17.2. Detecting anomalies
  • 7.17.2.1. Engine
  • 7.17.2.2. Electrical equipment
  • 7.17.2.3. Machine structure
  • 7.18. If the battery is discharged
  • 7.18.1. Precautions for connecting and disconnecting the starter cables
  • 7.18.2. Connecting the starter cables
  • 7.18.3. Starting the engine
  • 7.18.4. Disconnecting the starter cables
  • 7.18.5. Charging the battery
  • 7.19. Towing the machine
  • 8. C Periodic maintenance programme
  • 8.1. Periodic inspections and upkeeps
  • 8.2. Maintenance precautions
  • 8.2.1. Precautions before maintenance
  • 8.2.1.1. Removing the residual pressure
  • 8.2.1.2. Place a warning label
  • 8.2.1.3. Establish a safety perimeter
  • 8.2.1.4. Keep the machine clean
  • 8.2.2. Precautions during maintenance
  • 8.2.2.1. Oil and grease
  • 8.2.2.2. Tools
  • 8.2.2.3. Parts
  • 8.2.2.4. Dismantling the accessory
  • 8.2.2.5. Working under the machine
  • 8.2.2.6. Lighting
  • 8.2.2.7. Battery
  • 8.2.2.8. Hoses
  • 8.2.2.9. Radiator ventilator
  • 8.2.2.10. Soldering
  • 8.2.2.11. Waste processing
  • 8.3. Recommended greases and fluids
  • 8.4. First maintenance
  • 8.4.1. After the first 50 hours of service
  • 8.5. List of periodic inspections and maintenance operations
  • 8.6. Maintenance by the operator
  • 8.6.1. Daily maintenance
  • 8.6.1.1. Checking the machine before use
  • 8.6.1.2. Checks after using the machine
  • 8.6.1.3. Checking the commands
  • 8.6.1.4. Checking the seat
  • 8.6.1.5. Greasing points
  • 8.6.1.6. Using the centralized greasing system
  • 8.6.1.7. Cleaning the separator/decanter
  • 8.6.1.8. Purging the fuel tank
  • 8.6.1.9. Checking the hydraulic hoses
  • 8.6.1.10. Visual inspection of the fuel hoses
  • 8.6.2. Maintenance every 50 hours
  • 8.6.2.1. Greasing the pin and rotation crown
  • 8.6.3. Maintenance every 15 days
  • 8.6.3.1. Checking the air conditioning/heating system
  • 8.6.4. Non periodic maintenance
  • 8.6.4.1. Fuse replacement
  • 8.6.4.2. Replacing a bulb
  • 8.6.4.3. Top up the windscreen washer fluid
  • 8.6.4.4. Replacing the windscreen wiper
  • 8.6.4.5. Accessory state check
  • 8.6.5. Rubber track maintenance
  • 8.6.5.1. Checking the condition of the tracks
  • 8.6.5.2. Track replacement
  • 8.6.5.3. Tension check
  • 8.6.5.4. Increasing the tension
  • 8.6.5.5. Releasing the tension
  • 8.6.6. Steel track maintenance
  • 8.6.6.1. Checking the condition of the tracks
  • 8.6.6.2. Track replacement
  • 8.6.6.3. Tension check
  • 8.6.6.4. Increasing the tension
  • 8.6.6.5. Releasing the tension
  • 8.7. Maintenance by the dealer
  • 8.7.1. Maintenance of the particle filter
  • 9. D Conservation and storage
  • 9.1. Conservation
  • 9.2. Storage
  • 9.3. Recommissioning
  • 10. E Technical data
  • 10.1. Specifications
  • 10.2. Working dimensions
  • 10.3. Noise emitted by the machine
  • 10.4. Vibrations emitted by the machine
  • 11. F Lifting capacities
  • 11.1. Lifting ViO80-1A
  • 11.2. Lifting ViO801A with rear counterweight
  • 12. Appendices
  • 12.1. A List of error codes displayed on the operator display station
  • 12.2. B Control sheets to be photocopied
  • 12.3. C Notes
  • 12.4. D Lashing record
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