Komatsu HD1500-7 Dump Truck Operation and Maintenance Manual CEAM020605

Description

• Model List:
  • HD1500-7 Dump Truck

• 1. CEAM020605.pdf
• 1.1. FOREWORD
• 1.2. ALERTS PAGE
• 1.3. TABLE OF CONTENTS
• 1.4. TABLE OF CONTENTS
• 1.5. TABLE OF CONTENTS
• 1.6. TABLE OF CONTENTS
• 1.6.1. TRUCK MODEL ILLUSTRATION
• 1.6.2. ABOUT THIS MANUAL
• 1.7. TORQUE TABLES AND CONVERSION CHARTS
• 1.7.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
• 1.7.2. STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws Class 10 Nuts
• 1.7.3. STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
• 1.7.4. STANDARD TIGHTENING TORQUES For SAE Grade 9 Cap screws
• 1.8. SAFETY
• 1.8.1. Safety Rules
• 1.8.2. Safety Features
• 1.8.3. Clothing And Personal Items
• 1.8.4. Unauthorized Modification
• 1.8.5. Leaving The Operators Seat
• 1.8.6. Mounting And Dismounting
• 1.8.7. Fire Prevention For Fuel And Oil
• 1.8.8. Precautions With High Temperature Fluids
• 1.8.9. Asbestos Dust Hazard Prevention
• 1.8.10. Prevention Of Injury By Work Equipment
• 1.8.11. Fire Extinguisher And First Aid Kit
• 1.8.12. Precautions For ROPS
• 1.8.13. Precautions For Attachments
• 1.8.14. HAUL ROADS
• 1.8.15. PRECAUTIONS DURING OPERATION
• 1.8.16. PRECAUTIONS FOR MAINTENANCE
• 1.9. ADDITIONAL JOB SITE RULES
• 1.10. WARNINGS AND CAUTIONS
• 1.11. OPERATING INSTRUCTIONS
• 1.11.1. PREPARING FOR OPERATION
• 1.11.2. ENGINE STARTUP
• 1.11.3. EMERGENCY STEERING SYSTEM
• 1.11.4. AFTER THE ENGINE HAS STARTED
• 1.11.5. MACHINE OPERATION SAFETY PRECAUTIONS
• 1.11.6. LOADING
• 1.11.7. HAULING
• 1.11.8. RETARDER OPERATION
• 1.11.9. PASSING
• 1.11.10. DUMPING
• 1.11.11. SAFE PARKING PROCEDURES
• 1.11.12. TURNING OFF THE ENGINE
• 1.11.13. SUDDEN LOSS OF ENGINE POWER
• 1.11.14. DISABLED TRUCK DUMPING PROCEDURE
• 1.11.15. DISABLED TRUCK STEERING AND BRAKING
• 1.11.16. TOWING
• 1.12. OPERATOR CAB AND CONTROLS
• 1.12.1. STEERING WHEEL AND CONTROLS
• 1.12.2. RETARDER CONTROL LEVER
• 1.12.3. SERVICE BRAKE PEDAL
• 1.12.4. ACCELERATOR PEDAL
• 1.12.5. INSTRUMENT PANEL
• 1.12.6. HEATER / AIR CONDITIONER CONTROLS
• 1.12.7. RETARDING CAPACITY CHART
• 1.12.8. RADIO SPEAKERS
• 1.12.9. AIR CLEANER VACUUM GAUGES
• 1.12.10. WARNING ALARM BUZZER
• 1.12.11. AM/FM RADIO / CD PLAYER
• 1.12.12. CENTER CONSOLE
• 1.12.13. OPERATOR SEAT
• 1.12.14. INSTRUMENT PANEL AND INDICATORS
• 1.12.15. UPPER RH SWITCH PANEL
• 1.12.16. LOWER RH SWITCH PANEL
• 1.12.17. UPPER LH SWITCH PANEL
• 1.12.18. LOWER LH SWITCH PANEL
• 1.12.19. ELECTRONIC DISPLAY PANEL
• 1.12.20. PILOT DISPLAY ITEMS
• 1.12.21. METER DISPLAYS
• 1.12.22. CAUTION ITEMS
• 1.12.23. EMERGENCY STOP ITEMS
• 1.12.24. CHARACTER DISPLAY
• 1.12.25. ACTION CODE DISPLAYS
• 1.12.26. CHECKING FAILURE CODES
• 1.12.27. CHARACTER DISPLAY FLOW CHART
• 1.12.28. REAR ELECTRICAL COMPARTMENT
• 1.12.29. AUTOMATIC RETARD SPEED CONTROL (ARSC)
• 1.12.30. AUTOMATIC SPIN REGULATOR (ASR)
• 1.13. EXTERIOR LIGHTING AND SWITCHES
• 1.13.1. DECK LIGHTING
• 1.13.2. UPRIGHTS
• 1.13.3. REAR AXLE LIGHT BAR
• 1.14. LUBRICATION AND SERVICE
• 1.14.1. COOLANT SPECIFICATIONS
• 1.14.2. RADIATOR FILL PROCEDURE
• 1.14.3. HYDRAULIC TANK SERVICE
• 1.14.4. TRANSMISSION OIL LEVEL CHECK
• 1.14.5. QUICK FILL SERVICE CENTER
• 1.14.6. PERIODIC REPLACEMENT OF CRITICAL PARTS
• 1.14.7. HOUR (DAILY) INSPECTION
• 1.14.8. HOUR (DAILY) INSPECTION (continued)
• 1.14.9. HOUR INSPECTION
• 1.14.10. HOUR INSPECTION (continued)
• 1.14.11. HOUR INSPECTION (continued)
• 1.14.12. HOUR INSPECTION
• 1.14.13. HOUR INSPECTION
• 1.14.14. HOUR INSPECTION
• 1.14.15. HOUR INSPECTION
• 1.15. AUTOMATIC LUBRICATION SYSTEM
• 1.15.1. GENERAL DESCRIPTION
• 1.15.2. SYSTEM COMPONENTS
• 1.15.3. SYSTEM OPERATION
• 1.15.4. INJECTOR OPERATION
• 1.15.5. LUBRICANT PUMP
• 1.15.6. INJECTORS (SL1 Series H))
• 1.15.7. SYSTEM PRIMING
• 1.15.8. SYSTEM CHECK
• 1.15.9. SYSTEM TROUBLESHOOTING CHART
• 1.15.10. PREVENTATIVE MAINTENANCE
• 1.16. MAJOR COMPONENTS AND SPECIFICATIONS
• 1.17. SPECIFICATIONS
• 1.18. VEHICLE HEALTH MONITORING SYSTEM (VHMS)
• 1.18.1. VHMS DOWNLOADING
• 1.18.2. PAYLOAD METER
• 1.19. AM/FM RADIO / CD PLAYER
• 1.19.1. GENERAL RADIO RECEIVER FUNCTIONS
• 1.19.2. USING THE CLOCK
• 1.19.3. USING THE ALARM
• 1.19.4. USING THE RADIO
• 1.19.5. USING THE WEATHERBAND
• 1.19.6. USING THE COMPACT DISC PLAYER
• 1.19.7. PLAYING AN MP3 DISC
• 1.19.8. TROUBLESHOOTING