Komatsu HD1500-8E0 Dump Truck Operation and Maintenance Manual TEN01161-00

Description

• Model List:
  • HD1500-8E0 Dump Truck

• 1. Cover
• 1.1. Foreword
• 1.1.1. Table of Contents
• 1.1.2. Foreword
• 1.1.3. Safety Information
• 1.1.4. Introduction
• 1.1.5. Engine Technology to Conform Exhaust Gas Emission
• 1.1.6. Machine Information
• 1.1.6.1. Location of Product Identification Number (PIN) and Machine Serial No. Plate
• 1.1.6.2. Location of Engine Number Plate
• 1.1.6.3. Service Meter Location
• 1.1.6.4. Your Machine Serial Numbers and Distributor
• 1.1.6.5. Abbreviation List
• 1.2. Safety
• 1.2.1. Safety Labels
• 1.2.2. General Precautions Common to Operation and Maintenance
• 1.2.2.1. Precautions Before Starting Operation
• 1.2.2.2. Preparations for Safe Operation
• 1.2.2.3. Actions if Fire Occurs
• 1.2.2.4. Precautions to Prevent Fire
• 1.2.2.5. Precautions When Getting on or off Machine
• 1.2.2.6. Precautions for Machine and Jobsite
• 1.2.3. Precautions for Operation
• 1.2.3.1. Precautions for Jobsite
• 1.2.3.2. Start Engine
• 1.2.3.3. Precautions for Operation
• 1.2.3.4. Precautions for Transportation
• 1.2.3.5. Towing and being Towed
• 1.2.4. Precautions for Maintenance
• 1.2.4.1. Precautions Before Starting Inspection and Maintenance
• 1.2.4.2. Precautions for Check and Maintenance
• 1.2.5. Precautions for Tire
• 1.2.6. Precautions for DEF
• 1.3. Operation
• 1.3.1. General View
• 1.3.1.1. Names of Machine Equipment
• 1.3.1.2. Control Levers and Pedals
• 1.3.1.3. Names of Machine Monitor Equipment
• 1.3.1.4. Names of Other Equipment
• 1.3.2. Explanation of Components
• 1.3.2.1. Machine Monitor Equipment
• 1.3.2.2. Names of Switch Panel Equipment
• 1.3.2.3. Names of Control Levers and Pedals
• 1.3.2.4. Other Equipment
• 1.3.3. Machine Operations and Controls
• 1.3.3.1. Checks and Adjustment Before You Start Engine
• 1.3.3.2. How to Start Engine
• 1.3.3.3. Operations and Checks After You Start Engine
• 1.3.3.4. How to Stop Engine
• 1.3.3.5. How to Start Machine (Travel FORWARD and REVERSE) and Stop Machine
• 1.3.3.6. Shift Gears
• 1.3.3.7. How to Travel Downhill
• 1.3.3.8. How to Steer Machine
• 1.3.3.9. KTCS
• 1.3.3.10. Loading Operation
• 1.3.3.11. Handle Payload Meter
• 1.3.3.12. How to do the Dump Operation
• 1.3.3.13. Work Precautions
• 1.3.3.14. Allowable Water Depth
• 1.3.3.15. How to Park Machine
• 1.3.3.16. How to Examine After You Complete Work
• 1.3.3.17. Lock
• 1.3.4. Handle Tires
• 1.3.4.1. Km.P.H
• 1.3.4.2. Tire T.Km.P.H Value and Continuous Max Travel Speed
• 1.3.4.3. Precautions for Long Distance Travel
• 1.3.5. Handle Air Conditioner
• 1.3.5.1. Air Conditioner Equipment
• 1.3.5.2. How to Operate Air Conditioner
• 1.3.6. Handle Radio
• 1.3.6.1. Explanation of Radio Equipment
• 1.3.6.2. How to Operate Radio
• 1.3.6.3. Radio Setting
• 1.3.7. Handle KomVision
• 1.3.7.1. Display Range of KomVision Camera
• 1.3.7.2. Basic Operation of KomVision Monitor
• 1.3.7.3. KomVision Monitor Screen
• 1.3.7.4. KomVision Radar
• 1.3.8. Dump Body Heating Specification
• 1.3.9. Buddy System
• 1.3.10. Select and Keep Travel Road
• 1.3.11. Transportation
• 1.3.11.1. How to Secure Machine
• 1.3.11.2. Precautions When You Lift Machine
• 1.3.12. Cold Weather Operation
• 1.3.12.1. Cold Weather Operation Information
• 1.3.12.2. Fuel and Lubricants
• 1.3.12.3. Coolant
• 1.3.12.5. Battery
• 1.3.12.6. Radiator Curtain
• 1.3.12.7. Precautions After Daily Work Ends in Cold Weather
• 1.3.12.8. After Cold Weather Season
• 1.3.13. LongTerm Storage Precautions
• 1.3.13.1. Prepare for LongTerm Storage
• 1.3.13.2. Maintenance During LongTerm Storage
• 1.3.13.3. How to Start Machine After LongTerm Storage
• 1.3.13.4. Travel After LongTerm Storage
• 1.3.14. Troubles and Procedures
• 1.3.14.1. Procedures When You Run Out of Fuel
• 1.3.14.2. Procedures If Transmission Has Trouble
• 1.3.14.3. How to Lower Dump Body While Trouble
• 1.3.14.4. Precautions When You Tow Machine
• 1.3.14.5. How to Release Parking Brake
• 1.3.14.6. Precautions for Discharged Battery
• 1.3.14.7. Other Trouble
• 1.4. Maintenance
• 1.4.1. Precautions for Maintenance
• 1.4.1.1. Precautions for Jackup
• 1.4.2. Maintenance Information
• 1.4.2.1. Oil, Fuel, and Coolant
• 1.4.2.2. Electrical Components
• 1.4.3. Standard Torque
• 1.4.4. Maintenance Schedule
• 1.4.4.1. Maintenance Schedule Table
• 1.4.5. Maintenance Procedure
• 1.4.5.1. Initial 250 Hours Maintenance
• 1.4.5.2. Initial 2000 Hours Maintenance
• 1.4.5.3. When Required
• 1.4.5.4. Examine Before You Start Operation
• 1.4.5.5. Every 250 Hours Maintenance
• 1.4.5.6. Every 500 Hours Maintenance
• 1.4.5.7. Every 1000 Hours Maintenance
• 1.4.5.8. Every 2000 Hours Maintenance
• 1.4.5.9. Every 4000 Hours Maintenance
• 1.4.5.10. Every 4500 Hours Maintenance
• 1.4.5.11. Every 5000 Hours Maintenance
• 1.4.5.12. Every 9000 Hours Maintenance
• 1.5. Specifications
• 1.5.1. Specifications
• 1.6. Attachments and Options
• 1.6.1. Automatic Fire Extinguisher
• 1.6.2. Handle External Power Supply Engine Preheater
• 1.6.2.1. External Power Supply
• 1.6.2.2. Circuit Diagram of External Power Supply Engine Preheater
• 1.6.2.3. Install External Power Supply System
• 1.6.2.4. How to Operate External Power Supply Engine Preheater
• 1.6.3. Function of Machine Lockout System
• 1.6.3.1. Machine Lockout System
• 1.6.3.2. Machine Lockout Operation
• 1.6.4. Maximum Speed Limitation Function
• 1.6.4.1. Operation of Maximum Speed Limitation Function
• 1.6.4.2. Troubles and Procedures
• 1.6.5. Overload Speed Limit Function
• 1.6.5.1. Operation of Overload Speed Limit Function
• 1.6.5.2. Troubles and Procedures
• 1.6.6. Handle Power Ladder
• 1.6.6.1. Power Ladder
• 1.6.6.2. Operate Power Ladder
• 1.6.6.3. Troubles and Procedures
• 1.6.6.4. Examine and Maintenance of Power Ladder
• 1.6.7. Handle Scoreboard
• 1.6.7.1. Display of Scoreboard
• 1.7. Replacement Parts
• 1.7.1. Defined Life Parts
• 1.7.1.1. Defined Life Parts List
• 1.7.2. Consumable Parts
• 1.7.2.1. Consumable Parts List
• 1.7.3. Recommended Fuel, Coolant, and Lubricant
• 1.7.3.1. Lubrication Chart
• 1.7.3.2. How to Use Fuel, Coolant and Lubricants by Ambient Temperature
• 1.7.3.3. Recommended Brands and Qualities Other Than Komatsu Genuine Oils
• 1.8. Index