Komatsu HD325-6 Dump Truck Operation and Maintenance Manual SEAM000807

Description

• Model List:
  • HD325-6 Dump Truck

• 1. MAIN MENU
• 2. COVER
• 3. FOREWORD
• 4. SAFETY INFORMATION
• 5. INTRODUCTION
• 5.1. FEATURES
• 5.2. BREAKING IN THE MACHINE
• 6. LOCATION OF PLATES, TABLE TO ENTER SERIAL NUBMER AND DISTRIBUTOR
• 6.1. MACHINE SERIAL NO. PLATE POSITION
• 6.2. ENGINE SERIAL NO. PLATE POSITION
• 6.3. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 7. CONTENTS
• 8. SAFETY
• 8.1. GENERAL PRECAUTIONS
• 8.2. PRECAUTIONS DURING OPERATION
• 8.2.1. BEFORE STARTING ENGINE
• 8.2.2. AFTER STARTING ENGINE
• 8.2.3. SHIPPING
• 8.2.4. BATTERY
• 8.2.5. TOWING
• 8.3. PRECAUTIONS FOR MAINTENANCE
• 8.3.1. BEFORE CARRYING OUT MAINTENANCE
• 8.3.2. DURING MAINTENANCE
• 8.3.3. TIRES
• 8.4. POSITION FOR ATTACHING SAFETY LABELS
• 8.4.1. POSTISION FOR ATTACHING SAFETY LABELS
• 9. OPERATION
• 9.1. GENERAL VIEW
• 9.1.1. GENERAL VIEW OF MACHINE
• 9.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 9.2. EXPLANATION OF COMPONENTS
• 9.2.1. MACHINE MONITOR
• 9.2.2. SWITCHES
• 9.2.3. CONTROL LEVERS AND PEDALS
• 9.2.4. MECHATRONICS EQUIPMENT CONTROLER
• 9.2.5. SAFETY PIN
• 9.2.6. DUST INDICATOR
• 9.2.7. FUSES
• 9.2.8. LOCATION OF MANUAL BOX
• 9.2.9. CAR RADIO
• 9.2.10. CAR STEREO
• 9.2.11. AIR CONDITIONER
• 9.2.12. CAR HEATER
• 9.3. OPERATION
• 9.3.1. CHECK BEFORE STARTING ENGINE
• 9.3.2. STARTING ENGINE
• 9.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 9.3.4. MOVING MACHINE OFF
• 9.3.5. SHIFTING GEAR
• 9.3.6. TRAVELING DOWNHILL
• 9.3.7. TRAVELING IN REVERSE
• 9.3.8. STEERING THE MACHINE
• 9.3.9. STOPPING THE MACHINE
• 9.3.10. OPERATING DUMP BODY
• 9.3.11. PRECAUTIONS FOR OPERATION
• 9.3.12. PARKING MACHINE
• 9.3.13. CHECKS AFTER COMPLETION OF WORK
• 9.3.14. STOPPING ENGINE
• 9.3.15. CHECKS AFTER STOPPING ENGINE
• 9.3.16. LOCKING
• 9.3.17. HANDLING TIRES
• 9.4. DETERMINING AND MAINTAINING TRAVEL ROAD
• 9.4.1. DETERMINING TRAVEL ROAD
• 9.4.2. MAINTAINING TRAVEL ROAD
• 9.5. COLD WEATHER OPERATION
• 9.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 9.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 9.5.3. AFTER COLD WEATHER
• 9.6. LONGTERM STORAGE
• 9.6.1. BEFORE STORAGE
• 9.6.2. DURING STORAGE
• 9.6.3. AFTER STORAGE
• 9.6.4. PRECAUTION BEFORE TRAVELING AFTER LONGTERM STORAGE
• 9.7. TROUBLESHOOTING
• 9.7.1. AFTER RUNNING OUT OF FUEL
• 9.7.2. TOWING MACHINE
• 9.7.3. IF BATTERY IS DISCHARGED
• 9.7.4. OTHER TROUBLE
• 10. MAINTENANCE
• 10.1. GUIDES TO MAINTENANCE
• 10.2. OUTLINES OF SERVICE
• 10.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 10.2.2. OUTLINE OF ELECTRIC SYSTEM
• 10.3. WEAR PARTS LIST
• 10.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 10.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 10.5.1. INTRODUCTION OF NECESSARY TOOLS
• 10.5.2. TORQUE LIST
• 10.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 10.7. MAINTENANCE SCHEDULE CHART
• 10.8. SERVICE PROCEDURE
• 10.8.1. INITIAL 250 HOURS SERVICE
• 10.8.2. WHEN USED
• 10.8.3. CHECK BEFORE STARTING
• 10.8.4. EVERY 50 HOURS SERVICE
• 10.8.5. EVERY 250 HOURS SERVICE
• 10.8.6. EVERY 500 HOURS SERVICE
• 10.8.7. EVERY 1000 HOURS SERVICE
• 10.8.8. EVERY 2000 HOURS SERVICE
• 10.8.9. EVERY 4000 HOURS SERVICE
• 10.8.10. EVERY 3 YEARS SERVICE
• 11. SPECIFICATIONS
• 11.1. SPECIFICATIONS
• 12. OPTIONS, ATTACHEMENTS
• 12.1. HANDLING PAYLOAD METER
• 12.1.1. NAME OF PARTS
• 12.1.2. EXTERNAL DISPLAY LAMPS
• 12.1.3. OPERATING PAYLOAD METER
• 12.2. SELECTING DUMP BODY
• 12.3. OPTIONS AND ATTACHEMENTS
• 12.4. TACHOGRAPH (TCO 156)
• 12.4.1. EXPLANANTION OF COMPONENTS
• 12.4.2. METHOD OF USING KEY
• 12.4.3. METHOD OF USE
• 12.5. REVO TACHOGRAPH (TCO 157)
• 12.5.1. EXPLANATION OF COMPONENTS
• 12.5.2. METHOD OF USE
• 12.6. USING DIFFERENTIAL LOCK
• 12.6.1. DIFFERENTIAL LOCK PEDAL
• 12.6.2. PRECAUTIONS AND METHOD OF USE
• 12.7. OPERATION OF ABS AND ABS/ASR
• 12.7.1. EXPLANATION OF COMPONENTS
• 12.7.2. OPERATION METHOD
• 12.7.3. PRECAUTIONS FOR USE
• 12.7.4. TROUBLESHOOTING
• 12.8. HANDLING AUTOGREASING SYSTEM
• 12.8.1. METHOD OF OPERATING AUTOGREASING SYSTEM
• 12.8.2. PRECAUTIONS WHEN HANDLING AUTOGREASING SYSTEM
• 12.8.3. TROUBLESHOOTING
• 12.8.4. SPECIFICATIONS
• 12.9. ARSC (AUTOMATIC RETARD SPEED CONTROL)
• 12.9.1. EXPLANATION OF COMPONENTS
• 12.9.2. METHOD OF OPERATION
• 12.9.3. TROUBLESHOOTING
• 13. HIGH ALTITUDE SPECIFICATIONS
• 13.1. EXPLANATION OF COMPONENTS
• 13.1.1. MACHINE MONITOR
• 13.1.2. HYDRAULIC TANK PRESSURIZING DEVICE
• 13.2. OPERATION
• 13.2.1. HANDLING TIRES
• 13.3. SERVICE PROCEDURE
• 13.3.1. CHECK BEFORE STARTING
• 13.3.2. EVERY 500 HOURS SERVICE
• 13.3.3. EVERY 2000 HOURS SERVICE