Komatsu PC138US-10 Hydraulic Excavator Operation and Maintenance Manual WENAM00011

Description

• Model List:
  • PC138US-10 Hydraulic Excavator

• 1. FOREWORD
• 1.1. FOREWORD
• 1.2. SAFETY INFORMATION
• 1.2.1. NOISE (PC138US10)
• 1.2.2. VIBRATION LEVELS
• 1.2.3. GUIDE TO REDUCE VIBRATION LEVELS ON MACHINE
• 1.3. INTRODUCTION
• 1.3.1. USE OF MACHINE
• 1.3.2. DIRECTIONS OF MACHINE
• 1.3.3. OPERATOR PROTECTIVE STRUCTURE
• 1.3.4. VISIBILITY FOR OPERATOR
• 1.4. BREAKING IN THE NEW MACHINE
• 1.5. PRODUCT INFORMATION
• 1.5.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 1.5.2. EPA REGULATIONS, ENGINE NUMBER PLATE
• 1.5.3. SERVICE METER LOCATION
• 1.5.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 1.5.5. SERIAL PLATE
• 1.5.6. DECLARATION OF CONFORMITY
• 1.6. CONTENTS
• 2. SAFETY
• 2.1. SAFETY
• 2.2. SAFETY LABELS
• 2.2.1. LOCATION OF SAFETY LABELS
• 2.2.2. SAFETY LABELS
• 2.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 2.3.1. PRECAUTIONS BEFORE STARTING OPERATION
• 2.3.2. PREPARATIONS FOR SAFE OPERATION
• 2.3.3. FIRE PREVENTION
• 2.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 2.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
• 2.3.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 2.3.7. PROTECTION AGAINST FALLING, FLYING, OR INTRUDING OBJECTS
• 2.3.8. ACTIONS IN THE EVENT OF DAMAGE TO SAFETY STRUCTURES
• 2.3.9. UNAUTHORIZED MODIFICATION
• 2.3.10. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 2.3.11. PRECAUTIONS RELATED TO CAB GLASS
• 2.3.12. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 2.4. PRECAUTIONS FOR OPERATION
• 2.4.1. PRECAUTIONS FOR JOBSITE
• 2.5. SAFETY MACHINE OPERATION
• 2.5.1. OPERATION
• 2.5.2. TRANSPORTATION
• 2.5.3. LIFTING OBJECTS WITH BUCKET LINK LIFTING DEVICE (OPTIONAL EQUIPMENT)
• 2.5.4. SAFETY RULES FOR LIFTING OBJECTS
• 2.5.5. LIFTING OBJECTS WITH BUCKETS
• 2.6. PRECAUTIONS FOR MAINTENANCE
• 2.6.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 2.6.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 3. OPERATION
• 3.1. GENERAL VIEW
• 3.1.1. GENERAL VIEW OF MACHINE
• 3.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 3.2. EXPLANATION OF COMPONENTS
• 3.2.1. MACHINE MONITOR
• 3.2.2. SWITCHES
• 3.2.3. CONTROL LEVERS AND PEDALS
• 3.2.4. CEILING WINDOW
• 3.2.5. OPEN AND CLOSE CAB FRONT WINDOW
• 3.2.6. SLIDE DOOR
• 3.2.7. EMERGENCY ESCAPE HAMMER
• 3.2.8. OPEN AND CLOSE ENGINE HOOD
• 3.2.9. PUMP ROOM DOOR, BATTERY ROOM DOOR
• 3.2.10. TOOL BOX FRONT DOOR
• 3.2.11. CAPS AND COVERS WITH LOCK
• 3.2.12. OPERATION AND MAINTENANCE MANUAL POCKET
• 3.2.13. CUP HOLDER
• 3.2.14. ASHTRAY
• 3.2.15. HANDLING AIR CONDITIONER
• 3.2.16. HANDLING RADIO
• 3.2.17. AUXILIARY ELECTRIC POWER
• 3.2.18. Power Source
• 3.2.19. FUSE
• 3.2.20. FUSIBLE LINK
• 3.2.21. TOOLBOX
• 3.2.22. GREASE PUMP HOLDER
• 3.2.23. BATTERY DISCONNECT SWITCH
• 3.2.24. SYSTEM OPERATING LAMP
• 3.2.25. HANDLING Komatsu Closed Crankcase Ventilation (KCCV)
• 3.2.26. HANDLING MACHINES EQUIPPED WITH KOMTRAX
• 3.3. MACHINE OPERATIONS AND CONTROLS
• 3.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
• 3.3.2. STARTING ENGINE
• 3.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 3.3.4. STOPPING ENGINE
• 3.3.5. MACHINE OPERATION
• 3.3.6. STEERING MACHINE
• 3.3.7. SWINGING MACHINE
• 3.3.8. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 3.3.9. WORKING MODE
• 3.3.10. PROHIBITED OPERATIONS
• 3.3.11. RULES FOR OPERATION
• 3.3.12. RULES FOR WORKING ON SLOPE
• 3.3.13. ESCAPE FROM MUD
• 3.3.14. RECOMMENDED APPLICATIONS
• 3.3.15. REPLACING AND INVERTING BUCKET
• 3.3.16. PARKING MACHINE
• 3.3.17. AFTER DAILY WORK COMPLETION
• 3.3.18. LOCK
• 3.3.19. HANDLING ROAD LINERS
• 3.4. TRANSPORTATION
• 3.4.1. TRANSPORTATION PROCEDURE
• 3.4.2. LOADING AND UNLOADING WITH TRAILER
• 3.4.3. LIFTING MACHINE
• 3.5. COLD WEATHER OPERATION
• 3.5.1. COLD WEATHER OPERATION INFORMATION
• 3.5.2. AFTER DAILY WORK COMPLETION
• 3.5.3. AFTER COLD WEATHER SEASON
• 3.6. LONGTERM STORAGE
• 3.6.1. BEFORE STORAGE
• 3.6.2. DURING STORAGE
• 3.6.3. AFTER STORAGE
• 3.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 3.7. TROUBLES AND ACTIONS
• 3.7.1. RUNNING OUT OF FUEL
• 3.7.2. PHENOMENA THAT ARE NOT FAILURES
• 3.7.3. TOWING MACHINE
• 3.7.4. LIGHTWEIGHT TOWING HOLE
• 3.7.5. SEVERE JOB CONDITION
• 3.7.6. DISCHARGED BATTERY
• 3.7.7. OTHER TROUBLE
• 4. MAINTENANCE
• 4.1. RULES FOR MAINTENANCE
• 4.1.1. SERVICE METER READING
• 4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 4.1.3. KOMATSU GENUINE LUBRICANTS
• 4.1.4. ALWAYS USE CLEAN WASHER FLUID
• 4.1.5. FRESH AND CLEAN LUBRICANTS
• 4.1.6. CHECK DRAINED OIL AND USED FILTER
• 4.1.7. CAUTION FOR REFILLING OIL OR FUEL
• 4.1.8. WELDING INSTRUCTIONS
• 4.1.9. DO NOT DROP THINGS INSIDE MACHINE
• 4.1.10. DUSTY JOBSITES
• 4.1.11. AVOID MIXING OIL
• 4.1.12. LOCKING INSPECTION COVERS
• 4.1.13. BLEED AIR FROM HYDRAULIC CIRCUIT
• 4.1.14. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 4.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
• 4.1.16. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 4.2. OUTLINE OF MAINTENANCE
• 4.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 4.2.2. HANDLING ELECTRICAL COMPONENTS
• 4.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
• 4.3.1. TIGHTENING TORQUE LIST
• 4.4. MAINTENANCE SCHEDULE
• 4.4.1. MAINTENANCE SCHEDULE TABLE
• 4.4.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 4.5. MAINTENANCE PROCEDURE
• 4.5.1. WHEN REQUIRED
• 4.5.2. CHECKS BEFORE STARTING
• 4.5.3. EVERY 100 HOURS MAINTENANCE
• 4.5.4. EVERY 250 HOURS MAINTENANCE
• 4.5.5. EVERY 500 HOURS MAINTENANCE
• 4.5.6. EVERY 1000 HOURS MAINTENANCE
• 4.5.7. EVERY 2000 HOURS MAINTENANCE
• 4.5.8. EVERY 4000 HOURS MAINTENANCE
• 4.5.9. EVERY 5000 HOURS MAINTENANCE
• 4.5.10. EVERY 8000 HOURS MAINTENANCE
• 4.6. END OF SERVICE LIFE
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS
• 5.2. EXPLANATION OF LIFTING CAPACITY CHART (1PIECE BOOM)
• 6. ATTACHMENTS AND OPTIONS
• 6.1. GENERAL PRECAUTIONS FOR SAFETY
• 6.1.1. PRECAUTIONS WHEN SELECTING
• 6.1.2. READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY
• 6.1.3. PRECAUTIONS WHEN REMOVING OR INSTALLING
• 6.1.4. PRECAUTIONS WHEN USING
• 6.2. HYDRAULIC QUICK COUPLER PIPING
• 6.3. INSTALLING ATTACHMENTS
• 6.4. BUCKET WITH HOOK
• 6.4.1. HOOK CONDITION
• 6.4.2. PROHIBITED OPERATIONS
• 6.5. MACHINE READY FOR ATTACHMENT
• 6.5.1. EXPLANATION OF COMPONENTS
• 6.5.2. BREAKER SWITCH
• 6.5.3. HYDRAULIC CIRCUIT
• 6.5.4. ATTACHMENT REMOVAL AND INSTALLATION
• 6.5.5. ATTACHMENT OPERATIONS
• 6.5.6. LONGTERM STORAGE
• 6.5.7. SPECIFICATIONS
• 6.6. ATTACHMENTS AND OPTIONS
• 6.6.1. ATTACHMENT COMBINATIONS
• 6.6.2. TRACK SHOES SELECTION
• 6.6.3. HANDLING OF RUBBER PAD SHOE AND ROAD LINER
• 6.7. RECOMMENDED ATTACHMENT OPERATIONS
• 6.7.1. HYDRAULIC BREAKER
• 6.8. PIECE BOOM
• 6.8.1. FEATURES OF 2PIECE BOOM ARM
• 6.8.2. OPERATION
• 6.8.3. STORAGE POSTURE WHEN LEAVING MACHINE
• 6.8.4. LIFTING
• 6.8.5. MAINTENANCE every 500 hours
• 6.8.6. SPECIFICATIONS
• 6.8.7. EXPLANATION OF LIFTING CAPACITY CHART (1PIECE BOOM)
• 7. REPLACEMENT PARTS
• 7.1. SAFETY CRITICAL PARTS
• 7.1.1. SAFETY CRITICAL PARTS LIST
• 7.2. CONSUMABLE PARTS
• 7.2.1. CONSUMABLE PARTS LIST
• 7.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 7.3.1. LUBRICATION CHART
• 7.3.2. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 8. INDEX