Komatsu PC490LC-10 Hydraulic Excavator Operation and Maintenance Manual CEAM028104

Description

• Model List:
  • PC490LC-10 Hydraulic Excavator

• 1. Operation and Maintenance Manual, PC490LC11
• 1.1. FOREWORD
• 1.1.1. BEFORE READING THIS MANUAL
• 1.1.2. SAFETY INFORMATION
• 1.1.3. INTRODUCTION
• 1.1.3.1. MAIN USE OF MACHINE
• 1.1.3.2. DIRECTIONS OF MACHINE
• 1.1.3.3. VISIBILITY FROM OPERATORS SEAT
• 1.1.4. ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION
• 1.1.5. PRODUCT INFORMATION
• 1.1.5.1. LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 1.1.5.2. LOCATION OF ENGINE NUMBER PLATE
• 1.1.5.3. SERVICE METER LOCATION
• 1.1.5.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 1.1.6. TABLE OF CONTENTS
• 1.2. SAFETY
• 1.2.1. SAFETY
• 1.2.2. SAFETY LABELS
• 1.2.2.1. LOCATION OF SAFETY LABELS
• 1.2.2.2. CONTENTS OF SAFETY LABELS
• 1.2.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 1.2.3.1. PRECAUTIONS BEFORE STARTING OPERATION
• 1.2.3.2. PREPARATIONS FOR SAFE OPERATION
• 1.2.3.3. PRECAUTIONS TO PREVENT FIRE
• 1.2.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 1.2.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
• 1.2.3.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 1.2.3.7. PROTECTION AGAINST FALLING, FLYING OR INTRUDING OBJECTS
• 1.2.3.8. UNAUTHORIZED MODIFICATION
• 1.2.3.9. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 1.2.3.10. PRECAUTIONS RELATED TO CAB GLASS
• 1.2.3.11. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 1.2.4. PRECAUTIONS FOR OPERATION
• 1.2.4.1. PRECAUTIONS FOR JOBSITE
• 1.2.4.2. START ENGINE
• 1.2.4.3. PRECAUTIONS FOR OPERATION
• 1.2.4.4. PRECAUTIONS FOR TRANSPORTATION
• 1.2.4.5. TOWING AND BEING TOWED
• 1.2.4.6. LIFTING OPERATION BY USING BUCKET WITH HOOK
• 1.2.5. PRECAUTIONS FOR MAINTENANCE
• 1.2.5.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 1.2.5.2. PRECAUTIONS FOR CHECK AND MAINTENANCE
• 1.2.6. PRECAUTIONS FOR DEF
• 1.2.6.1. GENERAL CHARACTER AND PRECAUTIONS FOR HANDLING
• 1.2.6.2. PRECAUTIONS FOR ADDING
• 1.2.6.3. PRECAUTIONS FOR STORING
• 1.2.6.4. PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE
• 1.2.6.5. OTHER PRECAUTIONS
• 1.3. OPERATION
• 1.3.1. GENERAL VIEW
• 1.3.1.1. MACHINE EQUIPMENT NAME
• 1.3.1.2. CAB EQUIPMENT NAMES
• 1.3.1.3. CONTROLS AND GAUGES NAMES
• 1.3.2. EXPLANATION OF COMPONENTS
• 1.3.2.1. EXPLANATION OF MACHINE MONITOR EQUIPMENT
• 1.3.2.2. SWITCHES
• 1.3.2.3. CONTROL LEVERS AND PEDALS
• 1.3.2.4. OTHER EQUIPMENT
• 1.3.3. MACHINE OPERATIONS AND CONTROLS
• 1.3.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
• 1.3.3.2. METHOD FOR STARTING ENGINE
• 1.3.3.3. METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 1.3.3.4. METHOD FOR STOPPING ENGINE
• 1.3.3.5. METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
• 1.3.3.6. METHOD FOR STEERING MACHINE
• 1.3.3.7. METHOD FOR SWINGING MACHINE
• 1.3.3.8. METHOD FOR OPERATING WORK EQUIPMENT
• 1.3.3.9. HANDLE WORKING MODE
• 1.3.3.10. PROHIBITED OPERATIONS
• 1.3.3.11. PRECAUTIONS FOR OPERATION
• 1.3.3.12. PRECAUTIONS FOR WORKING ON SLOPE
• 1.3.3.13. METHOD FOR ESCAPING FROM MUD
• 1.3.3.14. RECOMMENDED APPLICATIONS
• 1.3.3.15. EFFECTIVE USE OF HYDRAULIC EXCAVATOR
• 1.3.3.16. METHOD FOR REPLACING AND INVERTING BUCKET
• 1.3.3.17. METHOD FOR PARKING MACHINE
• 1.3.3.18. METHOD FOR CHECKING AFTER FINISHING WORK
• 1.3.3.19. LOCK
• 1.3.4. HANDLE AIR CONDITIONER
• 1.3.4.1. EXPLANATION OF AIR CONDITIONER EQUIPMENT
• 1.3.4.2. METHOD FOR OPERATING AIR CONDITIONER
• 1.3.5. HANDLING RADIO
• 1.3.5.1. EXPLANATION OF RADIO EQUIPMENT
• 1.3.5.2. METHOD FOR CONTROLLING RADIO
• 1.3.5.3. STOW ANTENNA
• 1.3.6. TRANSPORTATION
• 1.3.6.1. PRECAUTIONS FOR TRANSPORTING MACHINE
• 1.3.6.2. SELECT TRANSPORTATION METHOD
• 1.3.6.3. LOADING AND UNLOADING WITH TRAILER
• 1.3.6.4. METHOD FOR LIFTING MACHINE
• 1.3.6.5. SPREAD AND NARROW TRACK FRAME GAUGE
• 1.3.7. COLD WEATHER OPERATION
• 1.3.7.1. COLD WEATHER OPERATION INFORMATION
• 1.3.7.2. PRECAUTIONS AFTER DAILY WORK COMPLETION
• 1.3.7.3. AFTER COLD WEATHER SEASON
• 1.3.8. PRECAUTIONS FOR LONGTERM STORAGE
• 1.3.8.1. PREPARATION FOR LONGTERM STORAGE
• 1.3.8.2. MAINTENANCE DURING LONGTERM STORAGE
• 1.3.8.3. STARTING MACHINE AFTER LONGTERM STORAGE
• 1.3.9. TROUBLES AND ACTIONS
• 1.3.9.1. ACTIONS WHEN RUNNING OUT OF FUEL
• 1.3.9.2. PHENOMENA THAT ARE NOT FAILURES
• 1.3.9.3. PRECAUTIONS FOR TOWING MACHINE
• 1.3.9.4. PRECAUTIONS FOR SEVERE JOB CONDITION
• 1.3.9.5. PRECAUTIONS FOR DISCHARGED BATTERY
• 1.3.9.6. OTHER TROUBLE
• 1.4. MAINTENANCE
• 1.4.1. PRECAUTIONS FOR MAINTENANCE
• 1.4.1.1. CHECK SERVICE METER READING
• 1.4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 1.4.1.3. KOMATSU GENUINE LUBRICANTS
• 1.4.1.4. ALWAYS USE CLEAN WASHER FLUID
• 1.4.1.5. FRESH AND CLEAN LUBRICANTS
• 1.4.1.6. CHECK DRAINED OIL AND USED FILTER
• 1.4.1.7. PRECAUTIONS FOR REFILLING OIL OR FUEL
• 1.4.1.8. PRECAUTIONS FOR ADDING DEF
• 1.4.1.9. PRECAUTIONS FOR WELDING
• 1.4.1.10. DO NOT DROP THINGS INSIDE MACHINE
• 1.4.1.11. PRECAUTIONS FOR KDPF
• 1.4.1.12. PRECAUTIONS FOR SCR ASSEMBLY
• 1.4.1.13. DUSTY JOBSITES
• 1.4.1.14. AVOID MIXING OIL
• 1.4.1.15. LOCK INSPECTION COVERS
• 1.4.1.16. BLEED AIR FROM HYDRAULIC CIRCUIT
• 1.4.1.17. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 1.4.1.18. CHECKS AFTER INSPECTION AND MAINTENANCE
• 1.4.1.19. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 1.4.1.20. CLOSE ENGINE HOOD SECURELY
• 1.4.2. OUTLINE OF MAINTENANCE
• 1.4.2.1. HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 1.4.2.2. HANDLE ELECTRICAL COMPONENTS
• 1.4.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
• 1.4.4. MAINTENANCE SCHEDULE
• 1.4.4.1. MAINTENANCE SCHEDULE TABLE
• 1.4.4.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 1.4.5. MAINTENANCE PROCEDURE
• 1.4.5.1. WHEN REQUIRED
• 1.4.5.2. CHECKS BEFORE STARTING
• 1.4.5.3. EVERY 50 HOURS MAINTENANCE
• 1.4.5.4. EVERY 250 HOURS MAINTENANCE
• 1.4.5.5. EVERY 500 HOURS MAINTENANCE
• 1.4.5.6. EVERY 1000 HOURS MAINTENANCE
• 1.4.5.7. EVERY 2000 HOURS MAINTENANCE
• 1.4.5.8. EVERY 4000 HOURS MAINTENANCE
• 1.4.5.9. EVERY 4500 HOURS MAINTENANCE
• 1.4.5.10. EVERY 5000 HOURS MAINTENANCE
• 1.4.5.11. EVERY 8000 HOURS MAINTENANCE
• 1.4.5.12. EVERY 9000 HOURS MAINTENANCE
• 1.5. SPECIFICATIONS
• 1.5.1. SPECIFICATIONS
• 1.5.1.1. SPECIFICATIONS PC490LC11
• 1.6. ATTACHMENTS AND OPTIONS
• 1.6.1. PRECAUTIONS FOR USING ATTACHMENT AND OPTIONS
• 1.6.1.1. PRECAUTIONS WHEN SELECTING
• 1.6.1.2. READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY
• 1.6.1.3. PRECAUTIONS WHEN REMOVING AND INSTALLING
• 1.6.1.4. PRECAUTIONS FOR USING
• 1.6.2. HANDLE MACHINE READY FOR INSTALLATION OF ATTACHMENT
• 1.6.2.1. EXPLANATION OF COMPONENTS ON MACHINE EQUIPPED WITH ATTACHMENT
• 1.6.2.2. METHOD FOR CHANGEOVER AND CONNECT HYDRAULIC CIRCUIT FOR MACHINE READY FOR INSTALLATION OF ATTACHMENT
• 1.6.2.3. METHOD FOR REMOVING AND INSTALLING ATTACHMENT
• 1.6.2.4. METHOD FOR OPERATING ATTACHMENT
• 1.6.2.5. LONGTERM STORAGE
• 1.6.2.6. MAINTENANCE OF ADDITIONAL FILTER FOR BREAKER
• 1.6.2.7. SPECIFICATIONS
• 1.6.3. METHOD FOR CHANGING CONTROL PATTERNS
• 1.6.3.1. CONTROL PATTERNS OTHER THAN STANDARD CONTROL METHOD
• 1.6.4. ATTACHMENTS AND OPTIONS
• 1.6.4.1. INSTALL ATTACHMENT
• 1.6.4.2. TRACK SHOES SELECTION
• 1.6.5. RECOMMENDED ATTACHMENT OPERATIONS
• 1.6.5.1. HYDRAULIC BREAKER
• 1.6.6. STRAIGHT TRAVEL (OPTION)
• 1.6.7. HANDLING COUNTERWEIGHT REMOVER
• 1.6.7.1. Explanation of Components
• 1.6.7.2. OPERATION OF COUNTERWEIGHT REMOVER
• 1.6.7.3. INSTALLING COUNTERWEIGHT
• 1.6.7.4. GREASING
• 1.7. REPLACEMENT PARTS
• 1.7.1. PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
• 1.7.1.1. DEFINED LIFE PARTS LIST
• 1.7.2. CONSUMABLE PARTS
• 1.7.2.1. CONSUMABLE PARTS
• 1.7.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 1.7.3.1. LUBRICATION CHART
• 1.7.3.2. USE OF FUEL, COOLANT AND LUBRICANTS TO ACCORDING TO AMBIENT TEMPERATURE
• 1.7.3.3. RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS
• 1.8. INDEX