Komatsu PC800-8E0, PC800LC-8E0, PC800SE-8E0, PC850-8E0, PC850SE-8E0 Hydraulic Excavator Field Assembly Instruction GEN00102-03

$30.00

  • Type Of Manual: Field Assembly Instruction
  • Manual ID: GEN00102-03
  • Format: PDF
  • Size: 12.4MB
  • Number of Pages: 192

Description

  • Model List:

    • PC800-8E0 Hydraulic Excavator
    • PC800LC-8E0 Hydraulic Excavator
    • PC800SE-8E0 Hydraulic Excavator
    • PC850-8E0 Hydraulic Excavator
    • PC850SE-8E0 Hydraulic Excavator
  • 1. Cover
  • 2. Foreword
  • 3. Contents
  • 4. Specifications
  • 5. Precautions for Field Assembly
  • 6. Disposal of Removed Parts
  • 7. Assembling Procedures, Applicable Equipment and Schedule
  • 8. Kit Layout Diagram
  • 9. Transportation
  • 10. List of Tools for Field Assembling
  • 11. Tightening Torque
  • 12. Coating Materials List
  • 13. Selection of Wire Ropes Used for Assembly
  • 14. Assembly of Chassis
  • 14.1. A1 Installation of Left and Right Track Frames
  • 14.2. A2 Installation of Travel Pipe
  • 14.3. A3 Installation of Top Guard
  • 14.4. A4 Installation of Radiator Cover
  • 14.5. A5 Installation of Rearview Mirror
  • 14.6. A6 Installation of Left Side Step
  • 14.7. A7 Installation of Handrail
  • 14.8. A8 Installation of Handrail
  • 14.9. A9 Installation of Muffler Tail Tube
  • 14.10. A10 Sticking Sheet to Counterweight
  • 14.11. A11 Installation of Counterweight
  • 14.12. A12 Installation of KOMTRAX Antenna (if equipped)
  • 14.13. A13 Installation of Step Light
  • 14.14. A14 Air Bleeding of Travel Motor
  • 14.15. A15 Installation of Travel Piping Cover
  • 14.16. A16 Testing Track Shoe Tension
  • 14.17. A17 Check Fuel, Coolant and Oil Levels
  • 14.18. A18 Parts to be Touched up after Field Assembly
  • 15. Assembling of Work Equipment of Backhoe
  • 15.1. B1 Assembly of Arm Cylinder
  • 15.2. B2 Connection of Arm Cylinder Hoses
  • 15.3. B3 Installation of Boom Cylinder Foot
  • 15.4. B4 Relieving Remaining Pressure from Hydraulic Circuit
  • 15.5. B5 Installation of Boom Cylinder Hoses
  • 15.6. B6 Installation of Boom Foot Dust Seal
  • 15.7. B7 Assembly of Boom Assembly
  • 15.8. B8 Hose Connection of Arm and Bucket Circuits
  • 15.9. B9 Installation of Quick Return Hose
  • 15.10. B10 Installation of Boom Cylinder
  • 15.11. B11 Installation of Arm Assembly
  • 15.12. B12 Installation of Hose between Boom and Bucket Cylinder
  • 15.13. B13 Installation of Bucket Assembly
  • 15.14. B14 Lubrication Piping to Work Equipment
  • 15.15. B15 Wiring of Work Equipment
  • 15.16. B16 Greasing after Assembling Work Equipment
  • 15.17. B17 Air Bleeding from Hydraulic Cylinder
  • 16. Assembling of Work Equipment of Loading Shovel
  • 16.1. C1 Releasing residual pressure in hydraulic circuit
  • 16.2. C2 Pulling out boom foot pin and boom cylinder foot pin
  • 16.3. C3 Installation of boom and arm assembly
  • 16.4. C4 Installation of piping between chassis and boom
  • 16.5. C5 Installation of flushing piping for boom cylinder and arm cylinder
  • 16.6. C6 Installation of flushing piping for bucket cylinder
  • 16.7. C7 Installation of flushing piping for bottom dump cylinder
  • 16.8. C8 Installation of boom cylinder
  • 16.9. C9 Installation of boom cylinder foot.
  • 16.10. C10 Installation of boom cylinder hoses
  • 16.11. C11 Installation of boom cylinder rod pin
  • 16.12. C12 Installation of arm cylinder hoses
  • 16.13. C13 Installation of bucket cylinder
  • 16.14. C14 Installation of bucket cylinder hose
  • 16.15. C15 Installation of connecting hoses between chassis and boom top
  • 16.16. C16 Installation of bottom dump cylinder hoses
  • 16.17. C17 Installation of bucket assembly
  • 16.18. C18 Installation of working lamps
  • 16.19. C19 Installation of work equipment grease piping
  • 16.20. C20 Greasing after assembling of work equipment
  • 16.21. C21 Bleeding air from work equipment circuit
  • 17. Assembling of Counterweight Remover
  • 17.1. D1 Installation of Rubber Cushions
  • 17.2. D2 Adjustment of Shims for Counterweight
  • 17.3. D3 Greasing
  • 17.4. D4 Installation of Counterweight Remover
  • 17.5. D5 Installation of Covers
  • 17.6. D6 Installation of Hoses
  • 17.7. D7 Bleeding Air from Counterweight Remover Circuit
  • 17.8. D8 Installation of Counterweight
  • 17.9. D9 Installation of Accessories
  • 17.10. D10 Check of Operation
  • 18. Procedure for Inspection and Maintenance after Completion of Assembly
  • 18.1. M1 Inspection of Oil Level in Hydraulic Tank and Refill
  • 18.2. M2 Replacement of Return Filter (Standard Filter to Flushing Filter)
  • 18.3. M3 Flushing of Hydraulic Circuit
  • 18.4. M4 Replacement of Return Filter (Flushing Filter to Standard Filter)
  • 18.5. M5 Failure Code
  • 19. Field Assembly Inspection Report (Backhoe)
  • 20. Field Assembly Inspection Report (Loading Shovel)
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