Komatsu PC8000E-6 Hydraulic Mining Shovel Assembly and Transport Manual 12107up-EN-7

Description

• Model List:
  • PC8000E-6 Hydraulic Mining Shovel

• 1. SAFETY
• 1.1. SAFETY INFORMATION
• 1.2. OVERVIEW
• 1.3. SOUND PRESSURE LEVEL IN THE OPERATORS CAB.
• 1.4. GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
• 1.5. PRECAUTION FOR MAINTENANCE
• 1.6. ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
• 1.7. SPECIAL SAFETY EQUIPMENT
• 1.8. ADDITIONAL SAFETY PRECAUTIONS
• 2. GENERAL
• 2.1. GENERAL
• 2.2. ASSEMBLY SITE REQUIREMENTS
• 2.3. LIFTING OF THE MAIN COMPONENTS
• 2.4. GENERAL INSTALLATION PROCEDURES FOR HYDRAULIC HOSE LINES
• 3. ASSEMBLY SEQUENCE
• 3.1. ASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES
• 3.2. ASSEMBLY SEQUENCE OF BACKHOE MACHINES
• 3.3. ASSEMBLY OF UNDERCARRIAGE
• 3.4. MOUNTING OF THE CABLE DRUM
• 3.5. MOUNTING OF THE CABLE GUIDE
• 3.6. MOUNTING OF THE SWING CIRCLE
• 3.7. MOUNTING SUPERSTRUCTURE PLATFORM ONTO UNDERCARRIAGE
• 3.8. CONNECTING HYDRAULIC LINES TO THE ROTARY JOINT
• 3.9. MOUNTING MACHINERY HOUSE ONTO THE SUPERSTRUCTURE PLATFORM
• 3.10. MOUNTING OF THE REAR ACCESS LADDER
• 3.11. MOUNTING OF THE LATERAL ACCESS LADDER
• 3.12. PREASSEMBLY OF FACE SHOVEL BOOM
• 3.13. ATTACH BOOM TO SUPERSTRUCTRE AFRAME
• 3.14. PREASSEMBLY OF BACKHOE BOOM
• 3.15. MOUNTING OF THE COUNTERWEIGHT
• 3.16. MOUNTING OF THE HIGH VOLTAGE CABINET
• 3.17. HIGH VOLTAGE INTERLOCK SAFETY SWITCHES
• 3.18. CONNECT HIGH VOLTAGE CABLES AND CONTROL CABLES ON MACHINES WITH CABLE DRUM
• 3.19. CONNECT HIGH VOLTAGE CABLES ON MACHINES WITH CABLE GUIDE
• 3.20. MOUNTING OF THE CAB BASE
• 3.21. ATTACHING THE CAB WITH SUPPORT FRAME TO THE CAB BASE
• 3.22. MOUNTING OF FRONT ROOF AND COVERING
• 3.23. ATTACHING THE HYDRAULIC OIL RESERVOIR
• 3.24. ATTACHING THE HYDRAULIC OIL COOLER
• 3.25. ATTACHING THE HANDRAILS, CATWALKS AND STEPS
• 3.26. ATTACHING THE CENTRAL LUBRICATION UNIT
• 3.27. CENTRAL REFILLING SYSTEM
• 3.28. MOUNTING CANNODE BOXES ON MACHINERY HOUSE ROOF
• 3.29. ATTACHING THE SERVICE CRANE (IF SO EQUIPPED)
• 3.30. PRECHECKS PRIOR TO INITIAL START UP
• 3.31. HIGH VOLTAGE INTERLOCK SYSTEM
• 3.32. CHECKING DIRECTION OF MOTOR ROTATION
• 3.33. CHECK AND ADJUST ALIGNMENT OF MAIN MOTORS
• 3.34. FILLING AND BLEEDING THE HYDRAULIC SYSTEM
• 3.35. BLEEDING GEAR PUMPS FOR PTO GEAR LUBRICATION
• 3.36. ASSEMBLY FACE SHOVEL ATTACHMENT
• 3.37. BLEEDING THE HYDRAULIC CIRCUITS
• 3.38. ATTACHING FACE SHOVEL TO THE STICK
• 3.39. ATTACHING THE BACKHOE STICK TO THE BOOM
• 3.40. BLEEDING THE HYDRAULIC CIRCUITS
• 3.41. ATTACHING BACKHOE BUCKET TO THE STICK
• 3.42. BLEEDING HYDRAULIC CIRCUITS OF THE TRAVEL MOTORS
• 4. FINAL CHECKS AND ADJUSTMENTS
• 4.1. COMMISSIONING CHECK LIST
• 4.2. ADJUSTMENT OF AUTOMATIC LUBRICATION SYSTEMS
• 4.3. MAIN PUMP ADJUSTMENT IN RELATION TO ALTITUDE AT THE MINE SITE
• 4.4. PRESSURE COMPENSATION OF SEALED COMPONENTS
• 4.5. FINAL ADJUSTMENT OF SLEW ANGLE WARNING SYSTEM
• 4.6. PLACING THE FIRE DETECTION AND SUPPRESSION SYSTEM IN SERVICE
• 4.7. COMMISSIONING OF THE AIR CONDITIONING
• 4.8. PERFORM THE PMCLINIC PROCEDURE ACCORDING TO THE PMCLINIC MANUAL
• 4.9. HANDLING OF DOCUMENTATION AFTER ASSEMBLY AND COMMISSIONING
• 5. ORBCOMM INITIALIZATION
• 5.1. ORBCOMM TERMINAL ACTIVATION
• 5.2. WEBCARE BASIC INFORMATION FOR MACHINE REGISTRATION
• 6. DISASSEMBLY OF THE MACHINE
• 6.1. SAFETY PRECAUTIONS FOR DISASSEMBLING THE MACHINE
• 6.2. GROUNDING PROCEDURE OF THE HIGH VOLTAGE SYSTEM ON MACHINES WITH CABLE DRUM
• 6.3. GROUNDING PROCEDURE OF THE HIGH VOLTAGE SYSTEM ON MACHINES WITH CABLE GUIDE
• 7. LIFTING AND TRANSPORTATION OF MAIN COMPONENTS
• 7.1. LIFTING OF THE MAIN COMPONENTS
• 7.2. TRANSPORTATION OF THE MAIN COMPONENTS