Clark C 60 D, C 70 D, C 75 D, C 80 D Service Manual SM-1157

Description

• Model List:
  • C 60 D
  • C 70 D
  • C 75 D
  • C 80 D

• 1. SM1157
• 2. CONTENTS
• 3. GROUP SA SAFE MAINTENANCE
• 3.1. Section 1 Safety
• 3.2. Section 2 Lifting, Jacking, and Blocking the Truck
• 3.3. Section 3 Towing
• 4. GROUP PS PERIODIC SERVICE
• 4.1. Section 1 Maintenance Schedules
• 4.2. Section 2 The Planned Maintenance Program
• 5. GROUP 00 ENGINE (Diesel Engine Model D34P (DooSan)
• 5.1. Section 1 General and Performance
• 5.2. Section 2 Regular Inspections
• 5.3. Section 3 General Engine Information
• 5.4. Section 4 Cooling System
• 5.5. Section 5 Lubrication System
• 5.6. Section 6 Fuel System
• 5.7. Section 7 Intake / Exhaust System
• 5.8. Section 8 Cylinder Block / Head
• 5.9. Section 9 Electrical System
• 5.10. Section 10 Other / Driving System
• 5.11. Section 11 DCU Error Code List
• 5.12. Section 12 ECU Error Code List
• 6. GROUP 01 ENGINE COOLING SYSTEM
• 6.1. Section 1 Specifications and Description
• 6.2. Section 2 Troubleshooting
• 6.3. Section 3 Testing and Maintenance
• 6.4. Section 4 Radiator Removal and Replacement
• 7. GROUP 03 INTAKE AND EXHAUST SYSTEM
• 7.1. Section 1 Specifications and Description
• 7.2. Section 2 Troubleshooting
• 7.3. Section 3 Intake System Service
• 7.4. Section 4 Exhaust Systems
• 8. GROUP 07 TRANSMISSION Model 3WG94EC (for Diesel Truck)
• 8.1. Section 1 Layout (3WG94C)
• 8.2. Section 2 Measuring Points and Connections
• 8.3. Section 3 Disassembly
• 8.4. Section 4 Reassembly
• 8.5. Section 5 Removal and Installation
• 8.6. Section 6 AEB Setting of T/M Controller Clutch Inching Calibration
• 8.7. Section 7 Troubleshooting
• 9. GROUP 13 ELECTRICAL SYSTEM
• 9.1. Section 1 Electrical System Cautions
• 9.2. Section 2 Specifications and Features
• 9.3. Section 3 Electrical Circuit Diagram Electrical Parts Arrangement
• 9.4. Section 4 Instrument Pod
• 9.5. Section 5 Electrical Components Specification and Operation
• 9.6. Section 6 Air Conditioning System (Option)
• 10. GROUP 20 (D) DRIVE AXLE
• 10.1. Section 1 System Operation
• 10.2. Section 2 Differential Carrier Assembly
• 10.3. Section 3 Drive Axle
• 10.4. Section 4 Problem and Cause
• 10.5. Section 5 Disassembly and Reassembly
• 10.6. Section 6 Removal and Installation
• 11. GROUP 22 WHEELS AND TIRES
• 11.1. Section 1 Specifications and Description
• 11.2. Section 2 Pneumatic Wheels and Tires
• 12. GROUP 23 BRAKE SYSTEM
• 12.1. Section 1 Braking / Inching System Specifications and Description
• 12.2. Section 2 Service Brake Troubleshooting
• 12.3. Section 3 Brake / Inching Pedals and Linkages Adjustments
• 12.4. Section 4 Brake System Bleeding
• 12.5. Section 5 Brake Valve Service
• 12.6. Section 6 Parking Brake Service
• 13. GROUP 25 STEERING COLUMN AND GEAR
• 13.1. Section 1 Specifications and Description
• 13.2. Section 2 Troubleshooting
• 13.3. Section 3 Steering Column and Component Removal and Replacement
• 13.4. Section 4 Steering System Relief Pressure Check and Adjustment
• 13.5. Section 5 Steering Gear Overhaul
• 14. GROUP 26 STEER AXLE
• 14.1. Section 1 Specifications and Description
• 14.2. Section 2 Steer Axle Bearing Maintenance and Adjustment
• 14.3. Section 3 Removal and Replacement
• 14.4. Section 4 Overhaul
• 14.5. Section 5 Steer Cylinder Removal and Replacement
• 14.6. Section 6 Steer Cylinder Overhaul
• 15. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
• 15.1. Section 1 Specifications and Description
• 15.2. Section 2 Main Hydraulic Pump Troubleshooting
• 15.3. Section 3 Main Hydraulic Pump Removal and Installation
• 16. GROUP 31 HYDRAULIC CONTROL VALVE (DAESUNG NACHI)
• 16.1. Section 1 Operation of Hydraulic Control Valve
• 16.2. Section 2 Hydraulic Circuit
• 16.3. Section 3 Disassemblying Hydraulic Valve
• 16.4. Section 4 Assemblying Hydraulic Control Valve
• 16.5. Section 5 Hydraulic System Pressure Checks and Adjustments
• 16.6. Section 6 Hydraulic Control Valve Removal and Replacement
• 16.7. Section 7 Testing Hydraulic Valve
• 16.8. Section 8 EHL Valve Disassembly and Assembly
• 17. GROUP 32 TILT CYLINDERS
• 17.1. Section 1 Specifications and Description
• 17.2. Section 2 Checks and Adjustments
• 17.3. Section 3 Removal and Replacement
• 17.4. Section 4 Overhaul
• 18. GROUP 34 UPRIGHTS
• 18.1. Section 1 Specifications and Description
• 18.2. Section 2 Troubleshooting
• 18.3. Section 3 Inspection
• 18.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
• 18.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
• 18.6. Section 6 Chain Inspection, Adjustment, and Replacement
• 18.7. Section 7 Fork and Carriage Removal and Replacement
• 18.8. Section 8 Removal and Replacement
• 19. GROUP 38 COUNTERWEIGHT AND CHASSIS
• 19.1. Section 1 Specifications and Description
• 19.2. Section 2 Removal and Replacement
• 19.3. Section 3 Overhead Guard / Operators Cell Removal and Replacement
• 19.4. Section 4 Floorboard, Cowls, and Seat Deck Removal and Replacement
• 19.5. Section 5 Operators Seat Removal and Replacement
• 20. GROUP 40 SPECIFICATIONS
• 20.1. Section 1 Nameplates and Decals
• 20.2. Section 2 General Specifications
• 20.3. Section 3 Hydraulic Fitting Tightening Procedure