Clark GEX16, 18, 20s, GTX16, 18, 20s Service Manual SM-795

Clark GEX16, 18, 20s, GTX16, 18, 20s Service Manual SM-795 - Image 2

Clark GEX16, 18, 20s, GTX16, 18, 20s Service Manual SM-795 - Image 3

Clark GEX16, 18, 20s, GTX16, 18, 20s Service Manual SM-795

$30.00

Type Of Manual: Service Manual
Manual ID: SM-795
Format: PDF
Size: 69.1MB
Number of Pages: 671

Category: Clark Service Manual PDF

Description
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Description

Model List:
- GEX 16
- GEX 18
- GEX 20s
- GTX 16
- GTX 18
- GTX 20s

1. CONTENTS
2. GROUP SA SAFE MAINTENANCE
2.1. Section 1 Safety
2.2. Section 2 Lifting, Jacking, and Blocking
2.3. Section 3 Towing
3. GROUP PS PERIODIC SERVICE
3.1. Section 1 Maintenance Schedule
3.2. Section 2 The Planned Maintenance Program
3.3. Section 3 The PM Inspection Form
4. GROUP 12 BATTERY
4.1. Section 1 Battery Service
5. GROUP 13 WIRING, SWITCHES, AND INSTRUMENTS
5.1. Section 1 Schematic Electric Circuit Diagrams
5.2. Section 2 General Electrical Service Tips
5.3. Section 3 Wiring and Cables
5.4. Section 4 Switches and Sensors
5.5. Section 5 Instrument Panel
6. GROUP 14 WIRING, SWITCHES, AND INSTRUMENTS (EN1175)
6.1. Section 1 Schematic Electric Circuit Diagrams
6.2. Section 2 General Electrical Service Tips
6.3. Section 3 Wiring and Cables
6.4. Section 4 Switches and Sensors
6.5. Section 5 Instrument Panel
7. GROUP 16 ELECTRICAL MOTORS
7.1. Section 1 Motor Specifications and Descriptions
7.2. Section 2 Drive Motor Overhaul
7.3. Section 3 Pump Motor Overhaul
8. GROUP 17 ELECTRICAL CONTACTORS
8.1. Section 1 Contactors Specifications and Overhaul
9. GROUP 18 MOTOR CONTROLS (EN1175)
9.1. Section 1 Controller Installation
9.2. Section 2 Controller Description
9.3. Section 3 Handset
9.4. Section 4 Control Troubleshooting
9.5. Section 5 Factory Control Settings
10. GROUP 19 MOTOR CONTROLS
10.1. Section 1 Description
10.2. Section 2 Control Programming
10.3. Section 3 Control Troubleshooting
10.4. Section 4 Factory Control Settings
11. GROUP 20 DRIVE AXLE
11.1. Section 1 Specifications and Description of Drive Axle
11.2. Section 2 Troubleshooting of Wheel Drive Axle
11.3. Section 3 General Operation of Drive Axle
11.4. Section 4 Disassembly of Drive Axle
11.5. Section 5 Disassembly of Wheel Assembly
11.6. Section 6 Adjustment
12. GROUP 22 WHEELS AND TIRES
12.1. Section 1 Wheels and Tires Specifications and Description
12.2. Section 2 Wheels and Tires Mounting and Maintenance
13. GROUP 23 BRAKE SYSTEM
13.1. Section 1 Specifications and Descriptions
13.2. Section 2 Service Brake Troubleshooting
13.3. Section 3 Brake Pedal Linkage Adjustments
13.4. Section 4 Brake Bleeding
13.5. Section 5 Pedal and Master Cylinder Service (Removal, Replacement, and Adjustment)
13.6. Section 6 Parking Brake Service
14. GROUP 25 STEERING SYSTEM (GEX)
14.1. Section 1 Steering System Specifications and Description
14.2. Section 2 Steering System Troubleshooting
14.3. Section 3 Steering Column and Component Removal and Replacement
14.4. Section 4 Steering System Relief Pressure Check and Adjustment
14.5. Section 5 Steering Axle Wheel Bearing Maintenance and Adjustment
14.6. Section 6 Steering Axle Removal and replacement
14.7. Section 7 Steering Cylinder Removal and replacement
14.8. Section 8 Steering Gear Overhaul
14.9. Section 9 Steering Cylinder Overhaul
15. GROUP 26 STEERING SYSTEM (GTX)
15.1. Section 1 Steering System Specifications and Description
15.2. Section 2 Steering System Troubleshooting
15.3. Section 3 Steering Column and Component Removal and Replacement
15.4. Section 4 Steering System Relief Pressure Check and Adjustment
15.5. Section 5 Steering Gear Overhaul
15.6. Section 6 Steer Axle Service
15.7. Section 7 Steering Gear Overhaul (ELH Optional)
16. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
16.1. Section 1 Main Hydraulic Sump, Filters, and Pump Specifications and Description
16.2. Section 2 Main Hydraulic Pump Troubleshooting
16.3. Section 3 Main Hydraulic Pump Removal and Installation
17. GROUP 30 HYDRAULIC SYSTEM
17.1. Section 1 Hydraulic Control Valve/Lift Circuit Specifications and Description
17.2. Section 2 Hydraulic Schematic
17.3. Section 3 Hydraulic System Troubleshooting
17.4. Section 4 Hydraulic System Pressure Checks and Adjustments
17.5. Section 5 Hydraulic Control Valve Removal and Replacement
18. GROUP 32 TILT CYLINDERS
18.1. Section 1 Tilt Cylinder Specifications and Description
18.2. Section 2 Tilt Cylinder Checks and Adjustments
18.3. Section 3 Tilt Cylinder Removal and Replacement
18.4. Section 4 Tilt Cylinder Overhaul
19. GROUP 34 UPRIGHTS
19.1. Section 1 Upright Specifications and Description
19.2. Section 2 Troubleshooting
19.3. Section 3 Upright Inspection
19.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
19.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
19.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
19.7. Section 7 Fork and Carriage Removal and Replacement
19.8. Section 8 Upright Removal and Replacement
20. GROUP 38 COUNTERWEIGHT AND CHASSIS
20.1. Section 1 Counterweight Specifications and Description
20.2. Section 2 Counterweight Removal and Installation
20.3. Section 3 Overhead Guard Removal and Installation
20.4. Section 4 Floor Plate, Seat and Seat Deck Removal and Installation
21. GROUP 40 SPECIFICATIONS
21.1. Section 1 Nameplate and Decals
21.2. Section 2 General Specifications
21.3. Section 3 Hydraulic Fitting Tightening Procedure