Clark GTS 20 D, GTS 25 D, GTS 30 D, GTS 33 D Service Manual SM -1031

Description

• Model List:
  • GTS 20 D
  • GTS 25 D
  • GTS 30 D
  • GTS 33 D

• 1. SM1031
• 2. CONTENTS
• 3. GROUP SA SAFE MAINTENANCE
• 3.1. Section 1 Safety
• 3.2. Section 2 Lifting, Jacking, and Blocking the Truck
• 3.3. Section 3 Towing
• 4. GROUP PS PERIODIC SERVICE
• 4.1. Section 1 Maintenance Schedules
• 4.2. Section 2 The Planned Maintenance Program
• 5. GROUP 00 (D4LE2X) DIESEL ENGINE (TIER 4) Model 4LE2X (ISUZU)
• 5.1. Section 1 Maintenance Information
• 5.2. Section 2 Functional Inspection
• 5.3. Section 3 Symptom
• 5.4. Section 4 DTC Information
• 5.5. Section 5 Mechanical
• 5.6. Section 6 Fuel System
• 5.7. Section 7 Cooling
• 5.8. Section 8 Lubrication
• 5.9. Section 9 Induction
• 5.10. Section 10 Aux. Emission Control Devices
• 5.11. Section 11 Electrical
• 5.12. Section 12 Wiring Diagram (ISUZU 4LE2X DIESEL)
• 6. GROUP 01 ENGINE COOLING SYSTEM
• 6.1. Section 1 Engine Cooling System Specifications and Description
• 6.2. Section 2 Engine Cooling System Troubleshooting
• 6.3. Section 3 Engine Cooling System Testing and Maintenance
• 6.4. Section 4 Engine Cooling System and Alternator Belt Service
• 6.5. Section 5 Radiator Removal and Replacement
• 7. GROUP 03 INTAKE AND EXHAUST SYSTEM
• 7.1. Section 1 Intake and Exhaust Systems Specifications and Description
• 7.2. Section 2 Intake System Troubleshooting
• 7.3. Section 3 Intake System Service
• 7.4. Section 4 Exhaust Systems
• 8. GROUP 06 TRANSMISSION (MS Precision)
• 8.1. Section 1 Structure and Functions
• 8.2. Section 2 Disassembly Assembly
• 8.3. Section 3 Maintenance
• 8.4. Section 4 Troubleshooting and Repair
• 9. GROUP 07 TRANSMISSION (Jindao)
• 9.1. Section 1 General
• 9.2. Section 2 Parameter
• 9.3. Section 3 Maintenance and Adjustment
• 9.4. Section 4 Structure and Mechanism
• 9.5. Section 5 Disassembly and Reassembly
• 9.6. Section 6 Transmission Installation
• 10. GROUP 13 ELECTRICAL SYSTEM
• 10.1. Section 1 Cautions for working on the electrical system
• 10.2. Section 2 Specifications and features Electrical System
• 10.3. Section 3 Electrical Circuit Diagram Electrical Parts Arrangement
• 10.4. Section 4 Instrument Panel
• 10.5. Section 5 Electrical Components Specification and Operation
• 10.6. Section 6 Air Conditioner Heater System (Option)
• 11. GROUP 20 DRIVE AXLE (MS Precision)
• 11.1. Section 1 Structure and Operation Principle of the Drive Axle
• 11.2. Section 2 Disassembling and Assembling of the Drive Axle
• 11.3. Section 3 Lubrication and Maintenance
• 11.4. Section 4 Troubleshooting
• 12. GROUP 21 DRIVE AXLE (Jindao)
• 12.1. Section 1 General
• 12.2. Section 2 Parameter
• 12.3. Section 3 Maintenance and Adjustment
• 12.4. Section 4 Structure and Mechanism
• 12.5. Section 5 Disassembly and Reassembly
• 12.6. Section 6 Drive Axle Installation
• 13. GROUP 22 WHEELS AND TIRES
• 13.1. Section 1 Wheels and Tires Specifications and Description
• 13.2. Section 2 Pneumatic Wheels and Tires
• 14. GROUP 23 BRAKE SYSTEM
• 14.1. Section 1 Braking / Inching System Specifications and Description
• 14.2. Section 2 Service Brake Troubleshooting
• 14.3. Section 3 Brake/Inching Pedals and Linkages Adjustments
• 14.4. Section 4 Brake System Bleeding
• 14.5. Section 5 Brake Master Cylinder Service
• 14.6. Section 6 Parking Brake Service
• 15. GROUP 25 STEERING COLUMN AND GEAR
• 15.1. Section 1 Steering System Specifications and Description
• 15.2. Section 2 Steering System Troubleshooting
• 15.3. Section 3 Steering Column and Component Removal and Replacement
• 15.4. Section 4 Steering System Relief Pressure Check and Adjustment
• 15.5. Section 5 Steering Gear Overhaul
• 16. GROUP 26 STEER AXLE
• 16.1. Section 1 Steer Axle Specifications and Description
• 16.2. Section 2 Steer Axle Wheel Bearing Maintenance and Adjustment
• 16.3. Section 3 Steer Axle Overhaul
• 16.4. Section 4 Steer Cylinder Removal and Replacement
• 16.5. Section 5 Steer Cylinder Overhaul
• 17. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
• 17.1. Section 1 Hydraulic Sump, Filters, and Pump Specifications and Description
• 17.2. Section 2 Main Hydraulic Pump Troubleshooting
• 17.3. Section 3 Hydraulic Filters and Fluid Maintenance and Change
• 17.4. Section 4 Hydraulic Pump Removal and Replacement
• 17.5. Section 5 Hydraulic Pump Overhaul (Jinsung Pump)
• 18. GROUP 30 HYDRAULIC CONTROL VALVE/LIFT CIRCUIT
• 18.1. Section 1 Hydraulic Control Valve/Lift Circuit Specifications and Description
• 18.2. Section 2 Hydraulic System Schematics
• 18.3. Section 3 Hydraulic System Troubleshooting
• 18.4. Section 4 Hydraulic System Pressure Checks and Adjustments
• 18.5. Section 5 Hydraulic Control Valve Removal and Replacement
• 18.6. Section 6 Hydraulic Control Valve Overhaul
• 19. GROUP 32 TILT CYLINDERS
• 19.1. Section 1 Tilt Cylinder Specifications and Description
• 19.2. Section 2 Tilt Cylinder Checks and Adjustments
• 19.3. Section 3 Tilt Cylinder Removal and Replacement
• 19.4. Section 4 Tilt Cylinder Overhaul
• 20. GROUP 34 UPRIGHTS
• 20.1. Section 1 Upright Specifications and Description
• 20.2. Section 2 Troubleshooting
• 20.3. Section 3 Upright Inspection
• 20.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
• 20.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
• 20.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
• 20.7. Section 7 Fork and Carriage Removal and Replacement
• 20.8. Section 8 Upright Removal and Replacement
• 21. GROUP 38 COUNTERWEIGHT AND CHASSIS
• 21.1. Section 1 Counterweight Specifications and Description
• 21.2. Section 2 Counterweight Removal and Replacement
• 21.3. Section 3 Overhead Guard/Operators Cell Removal and Replacement
• 21.4. Section 4 Floorboard, Cowls, Seat Deck Removal and Replacement
• 22. GROUP 40 SPECIFICATIONS
• 22.1. Section 1 Nameplates and Decals
• 22.2. Section 2 General Specifications
• 22.3. Section 3 Hydraulic Fitting Tightening Procedure