Clark L 20 D, L 25 D, L 30 D, L 33 D, L 35 D Service Manual SM-1143

Description

• Model List:
  • L 20 D
  • L 25 D
  • L 30 D
  • L 33 D
  • L 35 D

• 1. SM1143
• 2. CONTENTS
• 3. GROUP SA SAFE MAINTENANCE
• 3.1. SECTION 1 SAFETY
• 3.2. SECTION 2 LIFTING, JACKING, AND BLOCKING THE TRUCK
• 3.3. SECTION 3 TOWING
• 4. GROUP PS PERIODIC SERVICE
• 4.1. SECTION 1 MAINTENANCE SCHEDULES
• 4.2. SECTION 2 THE PLANNED MAINTENANCE PROGRAM
• 5. GROUP 00 DIESEL ENGINE (XINCHAI G3/J4)
• 5.1. SECTION 1 OVERVIEW
• 5.2. SECTION 2 USE OF THE ENGINE
• 5.3. SECTION 3 RUNNING IN PROCESS
• 5.4. SECTION 4 TECHNICAL MAINTENANCE
• 5.5. SECTION 5 ADJUSTMENT
• 5.6. SECTION 6 STRUCTURE
• 5.7. SECTION 7 SCHEMATIC SYSTEM DIAGRAMS
• 5.8. SECTION 8 TROUBLESHOOTING
• 5.9. SECTION 9 ECU FAULT CODES
• 6. GROUP 01 ENGINE COOLING SYSTEM
• 6.1. SECTION 1 ENGINE COOLING SYSTEM SPECIFICATIONS AND DESCRIPTION
• 6.2. SECTION 2 ENGINE COOLING SYSTEM TROUBLESHOOTING
• 6.3. SECTION 3 ENGINE COOLING SYSTEM TESTING AND MAINTENANCE
• 6.4. SECTION 4 ENGINE COOLING SYSTEM AND ALTERNATOR BELT SERVICE
• 6.5. SECTION 5 RADIATOR REMOVAL AND REPLACEMENT
• 7. GROUP 03 INTAKE AND EXHAUST SYSTEM
• 7.1. SECTION 1 INTAKE AND EXHAUST SYSTEM SPECIFICATIONS AND DESCRIPTION
• 7.2. SECTION 2 INTAKE SYSTEM TROUBLESHOOTING
• 7.3. SECTION 3 INTAKE SYSTEM SERVICE
• 7.4. SECTION 4 EXHAUST SYSTEMS
• 8. GROUP 07 TRANSMISSION
• 8.1. SECTION 1 OVERVIEW AND INTRODUCTION TO THE STRUCTURE
• 8.2. SECTION 2 MATTERS REQUIRING ATTENTION IN INSTALLING AND USING
• 8.3. SECTION 3 MARKING OF OIL PRESSURE MEASUREMENT POSITION
• 8.4. SECTION 4 FAULT CAUSE AND TROUBLESHOOTING
• 8.5. SECTION 5 TRANSMISSION INSTALL
• 9. GROUP 13 ELECTRICAL SYSTEM
• 9.1. SECTION 1 CAUTIONS FOR WORKING ON THE ELECTRICAL SYSTEM
• 9.2. SECTION 2 SPECIFICATIONS AND FEATURES ELECTRICAL SYSTEM
• 9.3. SECTION 3 ELECTRICAL CIRCUIT DIAGRAM ELECTRICAL PARTS ARRANGEMENT
• 9.4. SECTION 4 INSTRUMENT PANEL
• 9.5. SECTION 5 ELECTRICAL COMPONENTS SPECIFICATION AND OPERATION
• 10. GROUP 21 DRIVE AXLE
• 10.1. SECTION 1 DRIVE AXLE MOUNTING
• 10.2. SECTION 2 EXPLODED VIEW
• 10.3. SECTION 3 SYSTEM DIAGNOSIS
• 11. GROUP 22 WHEELS AND TIRES
• 11.1. SECTION 1 WHEELS AND TIRES SPECIFICATIONS AND DESCRIPTIONS
• 11.2. SECTION 2 PNEUMATIC WHEELS AND TIRES
• 12. GROUP 23 BRAKE SYSTEM
• 12.1. SECTION 1 BRAKING / INCHING SYSTEM SPECIFICATIONS AND DESCRIPTION
• 12.2. SECTION 2 SERVICE BRAKE TROUBLESHOOTING
• 12.3. SECTION 3 BRAKE/INCHING PEDALS AND LINKAGES ADJUSTMENTS
• 12.4. SECTION 4 BRAKE SYSTEM BLEEDING
• 12.5. SECTION 5 BRAKE / INCHING LINE SERVICE
• 12.6. SECTION 6 PARKING BRAKE SERVICE
• 13. GROUP 25 STEERING COLUMN AND GEAR
• 13.1. SECTION 1 STEERING SYSTEM SPECIFICATIONS AND DESCRIPTION
• 13.2. SECTION 2 STEERING SYSTEM TROUBLESHOOTING
• 13.3. SECTION 3 STEERING COLUMN AND COMPONENT REMOVAL AND REPLACEMENT
• 13.4. SECTION 4 STEERING SYSTEM RELIEF PRESSURE CHECK AND ADJUSTMENT
• 13.5. SECTION 5 STEERING GEAR OVERHAUL
• 14. GROUP 26 STEER AXLE
• 14.1. SECTION 1 STEER AXLE SPECIFICATIONS AND DESCRIPTION
• 14.2. SECTION 2 STEER AXLE REMOVAL AND REPLACEMENT
• 14.3. SECTION 3 STEER AXLE OVERHAUL
• 14.4. SECTION 4 STEER CYLINDER REMOVAL AND REPLACEMENT
• 14.5. SECTION 5 STEER CYLINDER OVERHAUL
• 15. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
• 15.1. SECTION 1 HYDRAULIC SUMP, FILTERS, AND PUMP SPECIFICATIONS AND DESCRIPTION
• 15.2. SECTION 2 MAIN HYDRAULIC PUMP TROUBLESHOOTING
• 15.3. SECTION 3 HYDRAULIC FILTERS AND FLUID MAINTENANCE AND CHANGE
• 15.4. SECTION 4 HYDRAULC PUMP REMOVAL AND REPLACEMENT
• 16. GROUP 30 HYDRAULIC CONTROL VALVE / LIFT CIRCUIT
• 16.1. SECTION 1 HYDRAULIC CONTROL VALVE / LIFT CIRCUIT SPECIFICATIONS AND DESCRIPTION
• 16.2. SECTION 2 HYDRAULIC SYSTEM SCHEMATIC
• 16.3. SECTION 3 HYDRAULIC SYSTEM TROUBLESHOOTING
• 16.4. SECTION 4 HYDRAULIC SYSTEM PRESSURE CHECK
• 16.5. SECTION 5 HYDRAULIC CONTROL VALVE REMOVAL AND REPLACEMENT
• 17. GROUP 32 TILT CYLINDERS
• 17.1. SECTION 1 TILT CYLINDER SPECIFICATIONS AND DESCRIPTION
• 17.2. SECTION 2 TILT CYLINDER CHECKS AND ADJUSTMENTS
• 17.3. SECTION 3 TILT CYLINDER REMOVAL AND REPLACEMENT
• 17.4. SECTION 4 TILT CYLINDER OVERHAUL
• 18. GROUP 34 UPRIGHTS
• 18.1. SECTION 1 UPRIGHT SPECIFICATIONS AND DESCRIPTION
• 18.2. SECTION 2 TROUBLESHOOTING
• 18.3. SECTION 3 UPRIGHT INSPECTION
• 18.4. SECTION 4 CARRIAGE AND UPRIGHT ROLLER CLEARANCE CHECKS AND SHIM ADJUSTMENTS
• 18.5. SECTION 5 CYLINDER REMOVAL, SHIMMING, OVERHAUL, AND REPLACEMENT
• 18.6. SECTION 6 UPRIGHT CHAIN INSPECTION, ADJUSTMENT, AND REPLACEMENT
• 18.7. SECTION 7 FORK AND CARRIAGE REMOVAL AND REPLACEMENT
• 18.8. SECTION 8 UPRIGHT REMOVAL AND REPLACEMENT
• 19. GROUP 38 COUNTERWEIGHT AND CHASSIS
• 19.1. SECTION 1 COUNTERWEIGHT SPECIFICATIONS AND DESCRIPTION
• 19.2. SECTION 2 COUNTERWEIGHT REMOVAL AND REPLACEMENT
• 19.3. SECTION 3 OVERHEAD GUARD / OPERATORS CELL REMOVAL AND REPLACEMENT
• 19.4. SECTION 4 FLOOR PLATE, SEAT DECK, HOOD, COVER REMOVAL AND REPLACEMENT
• 20. GROUP 40 SPECIFICATIONS
• 20.1. SECTION 1 NAMEPLATES AND DECALS
• 20.2. SECTION 2 GENERAL SPECIFICATIONS
• 20.3. SECTION 3 HYDRAULIC FITTING TIGHTENING PROCEDURE