Clark PTT Service and Adjustment Manual SM-545

Description

• Model List:
  • PTT

• 1. SM545 PTT5/7
• 2. CONTENTS
• 3. FOREWORD
• 4. HOW TO USE THIS MANUAL
• 5. SAFETY SIGNS AND SAFETY MESSAGES
• 6. USER SAFE MAINTENANCE PRACTICES
• 7. PM PLANNED MAINTENANCE PROGRAM
• 7.1. HOW TO PERFORM THE PM PERIODIC INSPECTIONS AND MAINTENANCE
• 7.2. FUNCTIONAL TESTS
• 7.3. CRITICAL FASTENER TORQUE CHECKS
• 7.4. SAFETY AND OPERATIONAL CHECKS
• 7.5. RECOMMENDED MAINTENANCE AND LUBRICATION SCHEDULE
• 7.6. LUBRICATION CHART
• 8. BATTERY
• 8.1. BATTERY REMOVAL AND HANDLING
• 8.2. BATTERY CLEANING PROCEDURE
• 9. DIRECTION / ACCELERATOR CONTROL
• 9.1. CONTROL DESCRIPTION
• 9.2. CONTROL MAINTENANCE
• 9.3. CONTROL REMOVAL
• 9.4. CONTROL REPAIR
• 10. ELECTRIC MOTOR GENERAL MAINTENANCE
• 10.1. GENERAL PROCEDURES
• 10.2. INSPECTION PROCEDURES
• 10.3. MOTOR CLEANLINESS
• 10.4. MOTOR INSULATION
• 10.5. TEST FOR MOTOR INSULATION RESISTANCE TO GROUND
• 10.6. BRUSH AND COMMUTATOR INSPECTION
• 11. DRIVE MOTOR REMOVAL / INSTALLATION
• 11.1. DRIVE MOTOR DESCRIPTION
• 11.2. DRIVE MOTOR MAINTENANCE
• 11.3. DRIVE MOTOR REMOVAL
• 11.4. DRIVE MOTOR DISASSEMBLY
• 11.5. DRIVE MOTOR INSPECTION
• 11.6. DRIVE MOTOR ASSEMBLY
• 11.7. DRIVE MOTOR INSTALLATION
• 12. CONTACTOR PANEL
• 12.1. CONTACTOR PANEL DESCRIPTION
• 12.2. AMPERE CONTACTORS SINGLEPOLE, DOUBLETHROW TYPE (ONE NORMALLY OPEN CONTACT)
• 12.3. AMPERE CONTACTORS DOUBLETHROW SINGLEPOLE, TYPE (ONE NORMALLY OPEN AND ONE NORMALLY CLOSED CONTACT)
• 12.4. CONTACTOR ASSEMBLY (Cableform) A27185 CONTACTORS
• 13. DRIVE UNIT (141 RATIO)
• 13.1. DRIVE UNIT DESCRIPTION
• 13.2. DRIVE UNIT REMOVAL
• 13.3. DRIVE UNIT DISASSEMBLY
• 13.4. DRIVE UNIT INSPECTION
• 13.5. DRIVE UNIT ASSEMBLY
• 14. DRIVE UNIT (221 RATIO)
• 14.1. DRIVE UNIT DESCRIPTION
• 14.2. DRIVE UNIT REMOVAL
• 14.3. DRIVE UNIT DISASSEMBLY
• 14.4. DRIVE UNIT INSPECTION
• 14.5. DRIVE UNIT BRAKE ASSEMBLY
• 14.6. DRIVE ASSEMBLY
• 14.7. DRIVE UNIT GEAR BACKLASH ADJUSTMENT
• 15. WHEELS AND TIRES
• 15.1. WHEEL AND TIRE DESCRIPTION
• 15.2. DRIVE/REAR WHEEL REMOVAL AND REPLACEMENT
• 16. BRAKE SYSTEM
• 16.1. BRAKE DESCRIPTION
• 16.2. BRAKE ADJUSTING PROCEDURE
• 16.3. BRAKE SOLENOID ADJUSTMENT
• 16.4. BRAKE MECHANICAL ADJUSTMENT
• 16.5. BRAKE PEDAL AND SWITCH REMOVAL
• 16.6. BRAKE PEDAL AND SWITCH INSTALLATION
• 17. STEERING
• 17.1. STEERING DESCRIPTION
• 17.2. STEERING MAINTENANCE
• 17.3. STEERING REPAIR
• 18. MACHINE JACKING AND BLOCKING
• 18.1. JACKING AND BLOCKING DESCRIPTION
• 18.2. DRIVE WHEEL REMOVAL
• 18.3. REAR WHEEL REMOVAL
• 19. TRUCK DATA AND SPECIFICATIONS
• 19.1. BASIC DIMENSIONS
• 19.2. PERFORMANCE
• 19.3. WEIGHT
• 19.4. CHASSIS
• 19.5. DRIVE LINE
• 19.6. TORQUE TABLE
• 20. SM545 INDEX