Clark SF20-30D, L, G, CMP20-30D, L, G Service Manual SM-688
Clark SF20-30D, L, G, CMP20-30D, L, G Service Manual SM-688 - Image 2
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Clark SF20-30D, L, G, CMP20-30D, L, G Service Manual SM-688 - Image 4
Clark SF20-30D, L, G, CMP20-30D, L, G Service Manual SM-688 - Image 5

Clark SF20-30D, L, G, CMP20-30D, L, G Service Manual SM-688

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: SM-688
  • Format: PDF
  • Size: 29.7MB
  • Number of Pages: 591
Category:

Description

  • Model List:

    • SF20-30D
    • SF20-30L
    • SF20-30G
    • CMP20-30D
    • CMP20-30L
    • CMP20-30G
  • 1. GENERAL
  • 1.1. REVISION HISTORY
  • 1.2. FOREWORD
  • 1.2.1. FOREWORD
  • 1.2.2. HOW TO READ THIS MANUAL
  • 1.3. SAFETY
  • 1.3.1. GENERAL PRECAUTIONS
  • 1.3.2. PREPARATIONS FOR WORK
  • 1.3.3. CAUTIONS DURING OPERATION
  • 1.4. STANDARDS
  • 1.4.1. STANDARD TIGHTENING TORQUE
  • 1.4.2. MEASUREMENT CONVERSIONS
  • 2. SPECIFICATIONS
  • 2.1. GENERAL
  • 2.1.1. LOCATION OF COMPONENTS
  • 2.1.2. DIMENSION AND WEIGHT
  • 2.2. LOAD CAPACITY
  • 2.2.1. CAPACITY CHARTS
  • 2.3. COOLANT / FUEL / LUBRICATION
  • 2.4. PERIODIC MAINTENANCE
  • 2.4.1. PERIODIC MAINTENANCE
  • 2.5. TIGHTENING TORQUE
  • 2.5.1. TIGHTENING TORQUE
  • 3. ENGINE GASOLINE,LPG
  • 3.1. GENERAL INFORMATION
  • 3.1.1. PERIODIC INSPECTION CHART
  • 3.1.2. HOW TO READ THIS CHAPTER
  • 3.1.3. ENGINE MODEL AND NUMBERS
  • 3.2. SPECIFICATION
  • 3.2.1. GENERAL SPECIFICATIONS
  • 3.2.2. SERVICE SPECIFICATIONS
  • 3.2.3. TIGHTENING TORQUE
  • 3.2.4. SPECIAL TOOLS
  • 3.3. ADJUSTMENT
  • 3.3.1. VALVE CLEARANCE ADJUSTMENT
  • 3.3.2. IGNITION TIMING ADJUSTMENT
  • 3.3.3. IDLING SPEED ADJUSTMENT
  • 3.3.4. AIR GOVERNOR (HIGH SPEED)
  • 3.4. TIMING BELT
  • 3.4.1. REMOVAL
  • 3.4.2. INSPECTION
  • 3.5. ELECTRIC COMPONENT
  • 3.5.1. INSPECTION
  • 3.5.2. DISTRIBUTOR
  • 3.5.3. ALTERNATOR
  • 3.5.4. STARTER
  • 3.6. FUEL SYSTEM
  • 3.6.1. REMOVAL
  • 3.6.2. INSTALLATION
  • 3.6.3. CARBURETTOR GASOLINE
  • 3.6.4. CARBURETTOR LPG
  • 3.6.5. AIR GOVERNOR
  • 3.6.6. OTHER COMPONENTS LPG
  • 3.7. FUEL SYSTEM(EMISSION COMPLIANT ENGINE)
  • 3.7.1. LPG 6G6435SL(EMISSION COMPLIANT ENGINE ONLY)
  • 3.7.2. GOVERNOR AND VACUUM ADVANCE MECHANISM
  • 3.7.3. INSPECTION
  • 3.7.4. IDC ADJUSTMENT PROCEDURE
  • 3.7.5. WIRING DIAGRAM (EMISSION COMPLIANT)
  • 3.7.6. LPG FUEL SYSTEM (EMISSION COMPLIANT)
  • 3.7.7. INTAKE SYSTEM (EMISSION COMPLIANT)
  • 3.8. COMPONENTS
  • 3.8.1. ROCKER ARMS AND CAMSHAFT
  • 3.8.2. CYLINDER HEAD AND VALVES
  • 3.8.3. FRONT CASE AND OIL PAN
  • 3.8.4. PISTON AND CONNECTING ROD
  • 3.8.5. CRANKSHAFT AND CYLINDER BLOCK
  • 3.9. TROUBLESHOOTING
  • 3.9.1. BY SYMPTOM
  • 3.9.2. BY COMPONENT
  • 3.10. FUEL SYSTEMTIER2(MI4 LP SYSTEM)
  • 3.10.1. CHAPTER 1. LPG AND LPG FUEL TANKS
  • 3.10.2. CHAPTER 2. MI04 LPG SYSTEM OPERATIONAL
  • 3.10.3. CHAPTER 3. MI 4 MAINTENANCE SCHEDULE
  • 3.10.4. CHAPTER 4. MI04 LP BASIC TROUBLESHOOTING
  • 3.10.5. CHAPTER 5. MI04 LP ADVANCED DIAGNOSTICS
  • 3.10.6. CHAPTER 6. MI04 ELECTRICAL CONNECTIONS
  • 3.10.7. CHAPTER 7. N2001 PRESSURE REGULATOR/CONVERTER
  • 3.10.8. CHAPTER 8. NCA55500TR AIR/FUEL MIXER
  • 3.10.9. CHAPTER 9. TEST AND ADJUSTMENTS
  • 4. ENGINE (4TNE94 SF)
  • 4.1. STRUCTURE AND FUNCTION
  • 4.1.1. SPECIFICATION
  • 4.1.2. STRUCTURE
  • 4.1.3. FUEL SYSTEM
  • 4.1.4. COOLING SYSTEM
  • 4.1.5. LUBRICATION SYSTEM
  • 4.2. INSPECTION MAINTENANCE
  • 4.2.1. INSPECTION
  • 4.2.2. ADJUSTING OPERATION
  • 4.2.3. PERIODIC MAINTENANCE CHART
  • 4.2.4. TROUBLESHOOTING CHART
  • 4.3. DISASSEMBLY ASSEMBLY
  • 4.3.1. MAINTENANCE STANDARD
  • 4.3.2. TIGHTENING TORQUE
  • 4.3.3. SPECIAL TOOLS
  • 4.3.4. PRECAUTIONS
  • 4.3.5. CYLINDER HEAD
  • 4.3.6. GEAR TRAIN AND CAMSHAFT
  • 4.3.7. CYLINDER BLOCK
  • 5. DIESEL ENGINETIER2 (4TNV88/94L)
  • 5.1. SAFETY
  • 5.2. GENERAL
  • 5.3. INSPECTION AND ADJUSTMENT
  • 5.4. TROUBLESHOOTING
  • 5.5. DISASSEMBLY, INSPECTION AND REASSEMBLY OF ENGINES
  • 5.6. LUBRICATION SYSTEM
  • 5.7. COOLING SYSTEM
  • 5.8. FUEL INJECTION PUMP/GOVERNOR
  • 5.9. ALTERNATOR
  • 5.10. ELECTRIC WIRING
  • 5.11. SERVICE STANDARDS
  • 5.12. TIGHTENING TORQUE FOR BOLTS AND NUTS
  • 6. TRANSAXLE
  • 6.1. STRUCTURE AND MAINTENANCE
  • 6.1.1. CONSTRUCTION
  • 6.1.2. HYDRAULIC CIRCUIT
  • 6.1.3. SERVICE MAINTENANCE
  • 6.1.4. SPECIFICATION
  • 6.1.5. SERVICE BRAKE ADJUSTMENT
  • 6.2. SERVICE BRAKE ADJUSTMENT
  • 6.2.1. PRECAUTION
  • 6.2.2. REMOVE AUXILIARY SUBASSEMBLIES
  • 6.2.3. WHEEL END
  • 6.2.4. BRAKE ASSEMBLY REMOVAL
  • 6.2.5. SEPARATION OF CONVERTER HOUSING AND ADAPTOR PLATE
  • 6.2.6. STATOR SUPPORT REMOVAL FROM ADAPTOR PLATE
  • 6.2.7. CLUTCH ASSEMBLY, IDLER GEAR PINION SHAFT REMOVAL
  • 6.3. ASSEMBLY
  • 6.3.1. TRANSAXLE REASSEMBLY
  • 6.3.2. DIFFERENTIAL
  • 6.3.3. PINION GEAR SHIMMING
  • 6.3.4. WHEEL END FINAL ASSEMBLY
  • 6.3.5. CLUTCH ASSEMBLY
  • 6.3.6. STATOR SUPPORT
  • 6.3.7. TRANSMISSION ASSEMBLY
  • 7. STEERING SYSTEM
  • 7.1. FUNCTION AND MAINTENANCE
  • 7.1.1. OUTLINE
  • 7.1.2. OPERATING PRINCIPLE DURING LEFT/RIGHT TURN
  • 7.1.3. STEERING UNIT
  • 7.1.4. OPERATION
  • 7.1.5. TROUBLESHOOTING TABLE
  • 7.2. DISASSEMBLY AND ASSEMBLY
  • 7.2.1. STEERING UNIT
  • 7.2.2. PRIORITY VALVE
  • 8. BRAKE SYSTEM
  • 8.1. BRAKE AND INCHING SYSTEM
  • 8.1.1. GENERAL
  • 8.1.2. BRAKE/INCHING BLEEDING
  • 8.1.3. DISASSEMBLY AND ASSEMBLY
  • 9. HYDRAULIC STSTEM
  • 9.1. MAIN PUMP
  • 9.1.1. SPECIFICATION
  • 9.1.2. DISASSEMBLY AND ASSEMBLY
  • 9.1.3. TROUBLESHOOTING
  • 9.1.4. START UP
  • 9.2. MAIN HYDRAULIC VALVE
  • 9.2.1. VALVE DISASSEMBLY
  • 9.2.2. CLEANING, INSPECTION AND REPAIR
  • 9.2.3. MAIN HYDRAULIC VALVE ASSEMBLY
  • 9.2.4. HYDRAULIC SYSTEM PRESSURE SETTING
  • 9.2.5. TROUBLESHOOTING
  • 9.3. MAIN HYDRAULIC VALVE(HANIL VALVE)
  • 9.3.1. HYDRAULIC CONTROL VALVE/LIFT CIRCUIT SPECIFICATIONS AND DESCRIPTION
  • 9.3.2. Hydraulic System Troubleshooting
  • 9.3.3. Hydraulic System Pressure Checks and Adjustments
  • 9.3.4. Hydraulic Control Valve Overhaul
  • 9.4. HYDRAULIC CYLINDERS
  • 9.4.1. DISASSEMBLY AND ASSEMBLY
  • 10. MAST MAINTENANCE
  • 10.1. MAST
  • 10.1.1. GENERAL
  • 10.1.2. STANDARD MAST
  • 10.1.3. FULL FREE LIFT MAST
  • 10.1.4. TRIPLE MAST
  • 10.2. OTHER COMPONENT
  • 10.2.1. CARRIAGE
  • 10.2.2. CYLINDER RACKING
  • 10.2.3. LIFT CHAINS
  • 10.2.4. COUNTERWEIGHT
  • 10.2.5. LIFTING, JACKING AND BLOCKING
  • 11. CIRCUIT DIAGRAM
  • 11.1. HYDRAULIC CIRCUIT DIAGRAM
  • 11.1.1. Hydraulic circuit diagram(EATON Valve)
  • 11.1.2. Hydraulic circuit diagram(HANIL Valve)
  • 11.2. ELECTRIC CIRCUIT DIAGRAM
  • 11.2.1. ELECTRIC CIRCUIT DIAGRAM (SF2030L For EPA non tier2)
  • 11.2.2. ELECTRIC CIRCUIT DIAGRAM (SF2030G For EPA non tier2)
  • 11.2.3. ELECTRIC CIRCUIT DIAGRAM (SF2030D For EPA non tier2)
  • 11.2.4. ELECTRIC CIRCUIT DIAGRAM (CMP2030L For EPA non tier2)
  • 11.2.5. ELECTRIC CIRCUIT DIAGRAM (CMP2030G For EPA non tier2)
  • 11.2.6. ELECTRIC CIRCUIT DIAGRAM (CMP2030D For EPA non tier2)
  • 11.2.7. ELECTRIC CIRCUIT DIAGRAM (Diesel For EPA tier2)
  • 11.2.8. ELECTRIC CIRCUIT DIAGRAM (LPG For EPA tier2)
  • 11.2.9. ELECTRIC CIRCUIT DIAGRAM (LPG SECM For EPA tier2)
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