Clark TMX 12-25, EPX 16-20s Service Manual SM-715

Description

• Model List:
  • TMX 12-25
  • EPX 16-20s

• 1. CONTENTS
• 2. GROUP SA SAFE MAINTENANCE
• 2.1. Section 1 Safety
• 2.2. Section 2 Lifting, Jacking, and Blocking the Truck
• 2.3. Section 3 Towing
• 3. GROUP PS PERIODIC SERVICE
• 3.1. Section 1 Maintenance Schedule
• 3.2. Section 2 The Planned Maintenance Program
• 3.3. Section 3 The PM Inspection Form
• 4. GROUP 12 BATTERY
• 4.1. Section 1 Battery Service
• 5. GROUP 13 WIRING, SWITCHES, AND INSTRUMENTS
• 5.1. Section 1 Schematic Electric Circuit Diagrams
• 5.2. Section 2 General Electical Service Tips
• 5.3. Section 3 Wiring and Cables
• 5.4. Section 4 Switches and Sensors
• 5.5. Section 5 Instrument Panel
• 6. GROUP 16 ELECTRICAL MOTORS
• 6.1. Section 1 Motor Specifications And Descriptions
• 6.2. Section 2 Drive Motor Overhaul
• 6.3. Section 3 Pump Motor Overhaul
• 7. GROUP 17 ELECTRICAL CONTACTORS
• 7.1. Section 1 Contactors Specifications and Overhaul
• 8. GROUP 19 MOTOR CONTROLS
• 8.1. Section 1 Description
• 8.2. Section 2 Control Programming
• 8.3. Section 3 Control Troubleshooting
• 8.4. Section 4 Factory Control Settings
• 9. GROUP 20 DRIVE AXLE
• 9.1. Section 1 Drive Axle Specifications and Description
• 9.2. Section 2 Drive Axle Troubleshooting
• 9.3. Section 3 Fluid Check and Change
• 9.4. Section 4 Drive Axle Removal and Installation
• 9.5. Section 5 Drive Axle Overhaul
• 10. GROUP 22 WHEELS AND TIRES
• 10.1. Section 1 Wheels and Tires Specifications and Description
• 10.2. Section 2 Wheels and Tires Mounting and Maintenance
• 11. GROUP 23 BRAKES
• 11.1. Section 1 Brake Specifications and Description
• 11.2. Section 2 Fluid Check, Fill, and Bleed
• 11.3. Section 3 Pedal and Master Cylinder Removal, Replacement, and Adjustment
• 11.4. Section 4 Brake Caliper Removal and Replacement
• 11.5. Section 5 Parking Brake Removal, Replacement, and Adjustment
• 11.6. Section 6 Brake Overhaul
• 12. GROUP 25/26 STEERING
• 12.1. Section 1 Steering System Specifications and Description
• 12.2. Section 2 Steering System Troubleshooting
• 12.3. Section 3 Steering Column and Component Removal and Replacement
• 12.4. Section 4 Steering System Relief Pressure Check and Adjustment
• 12.5. Section 5 Steering Gear Overhaul
• 12.6. Section 6 Steer Axle Service (TMX)
• 12.7. Section 7 Steer Cylinder Overhaul (TMX)
• 12.8. Section 8 Steering Axle Wheel Bearing Maintenance and Adjustment (EPX)
• 12.9. Section 9 Steering Axle Removal and Replacement (EPX)
• 12.10. Section 10 Steering Cylinder Removal and Replacement (EPX)
• 12.11. Section 11 Steering Gear Overhaul (EPX)
• 12.12. Section 12 Steering Cylinder Overhaul (EPX)
• 13. GROUP 29 MAIN HYDRAULIC SYSTEM
• 13.1. Section 1 Main Hydraulic System Specifications and Description
• 13.2. Section 2 Fluids and Filters
• 13.3. Section 3 Hydraulic System Troubleshooting
• 13.4. Section 4 Hydraulic System Pressure Checks and Adjustments
• 13.5. Section 5 Main Hydraulic Pump Overhaul
• 14. GROUP 30 MAIN HYDRAULIC SYSTEM
• 14.1. Section 1 Hydraulic System Schematic
• 14.2. Section 2 Hydraulic Control Valve Removal and Overhaul
• 15. GROUP 32 TILT CYLINDERS
• 15.1. Section 1 Tilt Cylinder Specifications and Description
• 15.2. Section 2 Tilt Cylinder Checks and Adjustments
• 15.3. Section 3 Tilt Cylinder Removal and Replacement
• 15.4. Section 4 Tilt Cylinder Overhaul
• 16. GROUP 34 UPRIGHTS
• 16.1. Section 1 Upright Specifications and Description
• 16.2. Section 2 Troubleshooting
• 16.3. Section 3 Upright Inspection
• 16.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustment
• 16.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
• 16.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
• 16.7. Section 7 Fork and Carriage Removal and Replacement
• 16.8. Section 8 Upright Removal and Replacement
• 17. GROUP 38 COUNTERWEIGHT AND CHASSIS
• 17.1. Section 1 Counterweight Specifications and Description
• 17.2. Section 2 Counterweight Removal and Installation
• 17.3. Section 3 Overhead Guard Removal and Installation
• 17.4. Section 4 Floor Plate, Seat, and Seat Deck Removal and Installation
• 18. GROUP 40 SPECIFICATIONS
• 18.1. Section 1 Nameplates and Decals
• 18.2. Section 2 General Specifications
• 18.3. Section 3 Hydraulic Fitting Tightening Procedures