Hyster D003 (H30-60H) Service Manual

$30.00

  • Type Of Manual: Service Manual
  • Number of Pages: 394
  • Size: 14.3MB
  • Format: PDF

Description

  • Model List:

    • D003 (H30-60H)
  • 1. COOLING SYSTEM
  • 2. INTRODUCTION
  • 3. DESCRIPTION
  • 4. RADIATOR
  • 5. RADIATOR CAP
  • 6. THERMOSTAT
  • 7. WATER PUMP
  • 8. FAN AND FAN SHROUD
  • 9. REPAIRS
  • 10. COOLING SYSTEM CHECKS
  • 11. Exhaust Leaks
  • 12. RADIATOR
  • 13. Cleaning The Radiator
  • 14. Drain The Cooling System
  • 15. Fill The Cooling System
  • 16. WATER PUMP
  • 17. THERMOSTAT
  • 18. FAN AND FAN SHROUD
  • 19. TROUBLESHOOTING
  • 20.
  • 20.1. INTRODUCTION
  • 20.1.1. GENERAL
  • 20.1.2. DESCRIPTION
  • 20.2. REPAIRS
  • 20.2.1. REMOVAL
  • 20.2.2. DISASSEMBLY
  • 20.2.3. CLEANING
  • 20.2.4. ASSEMBLY
  • 20.2.4.1. Tilt Cylinders for the XM and XMS Models
  • 20.2.4.2. Tilt Cylinders with O-Ring or Single Lip Seals
  • 20.2.4.3. Tilt Cylinders for H700-800A and Early Model H700-920B
  • 20.2.5. INSTALLATION
  • 20.2.5.1. Tilt Cylinders with Chevron Packing
  • 20.3. CHECKS AND ADJUSTMENTS
  • 20.3.1. CHECK THE TILT CYLINDERS FOR LEAKS
  • 20.3.2. ADJUST THE TILT CYLINDER STROKE AND THE MAST TILT ANGLE
  • 20.4. TROUBLESHOOTING
  • 21.
  • 21.1. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
  • 21.1.1. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
  • 21.2. LIFT CYLINDERS
  • 21.2.1. GENERAL
  • 21.2.2. DESCRIPTION
  • 21.2.2.1. Lowering Control Valve
  • 21.2.2.2. Cylinders (General)
  • 21.2.2.3. Cylinders (H520-620B,H700-800A)
  • 21.2.2.4. Cylinders (H360-460B)
  • 21.2.2.5. Cylinders (Two-Speed)
  • 21.3. REPAIRS
  • 21.3.1. REMOVAL OF THE LIFT CYLINDER WITHOUT REMOVING THE MAST
  • 21.3.1.1. Standard Masts with the Main Lift Cylinder Fastened to the Crossmember of the Inner Mast
  • 21.3.1.2. Standard and Full Free-Lift Masts with the Lift Cylinder to a Crosshead
  • 21.3.1.3. Masts that have Two Cylinders, A Main Lift Cylinder and a Free-Lift Cylinder
  • 21.3.2. DISASSEMBLY
  • 21.3.3. ASSEMBLY
  • 21.3.4. INSTALLATION OF THE LIFT CYLINDER IN THE MAST
  • 21.3.4.1. Standard Masts with the Main Lift Cylinder Fastened to the Crossmember of the Inner Mast
  • 21.3.4.2. Standard and Full-Free-Lift Masts with the Lift Cylinder Fastened to a Crosshead
  • 21.3.5. CHEVRON PACKING
  • 21.4. LIFT CYLINDERS FOR VISTA MASTS
  • 21.4.1. DESCRIPTION
  • 21.4.1.1. Lowering Control Valve
  • 21.4.2. REMOVAL
  • 21.4.3. DISASSEMBLY
  • 21.4.4. ASSEMBLY
  • 21.4.5. INSTALLATION
  • 21.4.5.1. Main Lift Cylinders
  • 21.4.5.2. Free-Lift Cylinders
  • 21.5. CHECKS AND ADJUSTMENTS
  • 21.5.1. CHECK FOR LEAKS IN LIFT SYSTEM
  • 21.6. TROUBLESHOOTING
  • 21.7. SPECIFICATIONS
  • 22. Service Manual
  • 22.1. INTRODUCTION
  • 22.2. GENERAL
  • 22.3. UNIT NAMEPLATE
  • 22.4. SERIAL NUMBER DATA
  • 22.5. SYSTEM DESIGN SPECIFICATIONS
  • 22.6. SERVICE AND MAINTENANCE INSTRUCTIONS
  • 22.7. TROUBLESHOOTING
  • 22.8. SYSTEM REPAIR INSTRUCTIONS
  • 22.9. SAFETY PRECAUTIONS
  • 22.10. OPERATING THE TRUCK
  • 22.11. SPECIFICATIONS
  • 22.12. GENERAL
  • 22.13. TROUBLESHOOTING
  • 22.14. GENERAL
  • 22.15. SafeGuard MAINTENANCE AND TUNE-UP INSTRUCTIONS
  • 22.16. SafeGuard MAINTENANCE
  • 22.17. SafeGuard MAINTENANCE PROCEDURES
  • 22.18. TUNE-UP SPECIFICATIONS
  • 22.19. TUNE-UP PROCEDURES
  • 22.20. FUEL SYSTEMS
  • 22.21. GASOLINE GUEL SYSTEM
  • 22.22. SYSTEM DESCRIPTION
  • 22.23. FUEL TANK, FILTER AND PUMP
  • 22.24. CARBURETOR
  • 22.25. GOVERNOR
  • 22.26. CHECKS AND ADJUSTMENTS
  • 22.27. LPG FUEL SYSTEM
  • 22.28. SYSTEM DESCRIPTION
  • 22.29. FUEL TANK, FILTER AND HYDROSTATIC RELIEF VALVE
  • 22.30. MAGNETIC SHUT-OFF VALVE AND PRESSURE SWITCH
  • 22.31. VAPORIZER-REGULATOR
  • 22.32. CARBURETOR AND GOVERNOR
  • 22.33. CHECKS AND ADJUSTMENTS
  • 22.34. DIESEL FUEL SYSTEM
  • 22.35. SYSTEM DESCRIPTION
  • 22.36. FUEL TANK, FILTERS AND LIFT PUMP
  • 22.37. INJECTION PUMP WITH HYDRAULIC GOVERNOR
  • 22.38. FUEL INJECTORS
  • 22.39. THERMOSTART SYSTEM
  • 22.40. INSPECTION REQUIREMENTS
  • 22.41. CHECKS AND ADJUSTMENTS
  • 22.42. ELECTRICAL SYSTEM
  • 22.43. BATTERY
  • 22.44. CRANKING CIRCUIT
  • 22.45. IGNITION CIRCUIT
  • 22.46. CHARGING CIRCUIT
  • 22.47. MECHANICAL LOCKOUT IGNITION SWITCH
  • 22.48. GUAGES, METERS, WARNING LIGHT AND SWITCHES
  • 22.49. INSPECTION REQUIREMENTS
  • 22.50. CHECKS AND ADJUSTMENTS
  • 22.51. STEERING SYSTEM
  • 22.52. SYSTEM DESCRIPTION
  • 22.53. HYDRAULIC PUMP AND FLOW DIVIDER
  • 22.54. STEERING HANDPUMP
  • 22.55. STEERING CONTROL VALVE
  • 22.56. STEERING CYLINDER
  • 22.57. WHEEL HUBS AND SPINDLES
  • 22.58. TIE RODS AND STEERING AXLE
  • 22.59. INSPECTION REQUIREMENTS
  • 22.60. CHECKS AND ADJUSTMENTS
  • 22.61. HOIST SYSTEM
  • 22.62. SYSTEM DESRIPTION
  • 22.63. MAIN CONTROL VALVE
  • 22.64. CONTROL LINKAGE
  • 22.65. HOIST CYLINDERS
  • 22.66. UPRIGHT ASSEMBLY
  • 22.67. TILT CYLINDERS
  • 22.68. LOAD ARMS AND CARRIAGE
  • 22.69. INSPECTION REQUIREMENTS
  • 22.70. CHECKS AND ADJUSTMENTS
  • 22.71. BRAKE SYSTEM
  • 22.72. SYSTEM DESCRIPTION
  • 22.73. BRAKE SHOE ASSEMBLY
  • 22.74. WHEEL CYLINDER AND MASTER CYLINDER
  • 22.75. PARKING BRAKE
  • 22.76. INSPECTION REQUIREMENTS
  • 22.77. CHECKS AND ADJUSTMENTS
  • 22.78. TRANSMISSION AND DIFFERENTIAL
  • 22.79. POWERSHIFT TRANSMISSION AND TORQUE CONVERTER
  • 22.80. DESCRIPTIONS
  • 22.81. REPAIRS
  • 22.82. INSPECTION REQUIREMENTS
  • 22.83. CHECKS AND ADJUSTMENTS
  • 22.84. OIL CLUTCH TRANSMISSION
  • 22.85. TRANSMISSION
  • 22.86. CLUTCH AND LINKAGE
  • 22.87. INSPECTION REQUIREMENTS
  • 22.88. CHECKS AND ADJUSTMENTS
  • 22.89. DIFFERENTIAL
  • 22.90. DESCRIPTION
  • 22.91. REPAIRS
  • 22.92. DRIVE AXLES AND DRIVE WHEELS
  • 22.93. DRIVE AXLES
  • 22.94. DRIVE WHEELS
  • 22.95. INSPECTION REQUIREMENTS
  • 22.96. ENGINES
  • 22.97. FORD 4-172 ENGINE
  • 22.98. ENGINE DESCRIPTION
  • 22.99. ENGINE IDENTIFICATION
  • 22.100. COOLING SYSTEM
  • 22.101. EXHAUST SYSTEM
  • 22.102. FLYWHEEL, STARTER RING GEAR, AND FLYWHEEL HOUSING
  • 22.103. CYLINDER HEAD AND VALVES
  • 22.104. OIL PAN AND OIL PUMP
  • 22.105. TIMING GEAR COVER AND PTO GEARS
  • 22.106. CAMSHAFT AND CAMSHAFT GEAR
  • 22.107. CRANKSHAFT
  • 22.108. PISTONS AND CONNECTING RODS
  • 22.109. ENGINE INSTALLATION
  • 22.110. ENGINE BREAK-IN
  • 22.111. INSPECTION REQUIREMENTS
  • 22.112. PERKINS 4.203 ENGINE
  • 22.113. ENGINE DESCRIPTION
  • 22.114. COOLING SYSTEM
  • 22.115. EXHAUST SYSTEM
  • 22.116. ENGINE REMOVAL
  • 22.117. FLYWHEEL, STARTER RING GEAR AND FLYWHEEL HOUSING
  • 22.118. CYLINDER HEAD AND VALVES
  • 22.119. OIL PAN AND OIL PUMP
  • 22.120. TIMING GEARS AND CAMSHAFT
  • 22.121. CAMSHAFT AND BEARINGS
  • 22.122. PISTONS AND CONNECTING RODS
  • 22.123. CYLINDER LINERS
  • 22.124. ENGINE INSTALLATION
  • 22.125. INSPECTION REQUIREMENTS
  • 22.126. FRAME AND COUNTERWEIGHT
  • 22.127. DESCRIPTION
  • 22.128. REMOVAL
  • 22.129. INSTALLATION
  • 22.130. OVERHEAD GUARD
  • 22.131. PAINTING INSTRUCTIONS
  • 22.132. DECAL INSTALLATION
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