Hyster N30-40XMR2 to W25-30ZA2 Mast Description Maintenance And Repair

Description

• Model List:
  • N30-40XMR2, N25XMDR2, N50XMA2, N30XMDR2, N45XMR2, N30XMXDR3, N45XMXR3, W30-40ZA, W20-30ZR, W25-30-40ZC, W20-30-40XTA, W20-30-40XTC, W2030XTR, N30XMH, N30XMH2, V30ZMD, W25-30ZA2

• 1. RM0480-(04-2008)-US-EN
• 1.1. Safety Precautions Maintenance and Repair
• 1.2. General
• 1.3. Mast Weldments
• 1.4. Carriages
• 1.5. Two-Stage Mast
• 1.6. Description
• 1.7. Operation
• 1.8. Three-Stage Mast
• 1.9. Description
• 1.10. Operation
• 2. RM0481-(07-2013)-US-EN
• 2.1. Lift Cylinders
• 2.2. Safety Precautions Maintenance and Repair
• 2.3. General
• 2.4. Description
• 2.5. Lowering Control Valve
• 2.6. Main Cylinder Repair
• 2.7. Disassemble
• 2.8. Assemble
• 2.9. Free-Lift Cylinder Repair
• 2.10. Disassemble
• 2.11. Assemble
• 2.12. Troubleshooting
• 3. RM0482-(04-2008)-US-EN
• 3.1. Safety Precautions Maintenance and Repair
• 3.2. General
• 3.3. Safety Procedures When Working Near Mast
• 3.4. Load Backrest Extension, Carriage, Load Rollers, Side Rollers, a
• 3.5. Load Backrest Extension, Remove and Install
• 3.6. Carriage Assembly, Remove and Install
• 3.7. Carriage Load Rollers, Remove and Install
• 3.8. Side Rollers, Disassemble and Assemble
• 3.9. Fork, Replace
• 3.10. Hook-Type Forks
• 3.11. Two-Stage Mast Assembly
• 3.12. Clean and Inspect
• 3.13. Lift Cylinders, Remove and Install Dual-Lift Cylinders
• 3.14. Lift Cylinder, Remove and Install Single Main-Lift Cylinders
• 3.15. Install
• 3.16. Inner Mast Assembly, Remove and Install
• 3.17. Hoses, Replace
• 3.18. Hose and Cable Sheaves, Replace
• 3.19. Two-Stage Lift Chains
• 3.20. Remove and Install
• 3.21. Clean and Inspect
• 3.22. Two-Stage Chain Sheave, Remove and Install
• 3.23. Load Rollers and Wear Plugs, Remove and Install
• 3.24. Two-Stage Mast Assembly, Install
• 3.25. Three-Stage Mast Assembly
• 3.26. Three-Stage Mast Assembly, Remove
• 3.27. N30XHM, N30XMH 2 (C210), and V30ZMD (D210/E210) Only
• 3.28. Clean and Inspect
• 3.29. Free-Lift Cylinder, Remove and Install
• 3.30. Main Cylinders (Standard), Remove and Install
• 3.31. Main Cylinders N30XMH, N30XMH 2 (C210) and V30ZMD (D210/E210), R
• 3.32. Inner and Intermediate Mast Assemblies, Remove and Install
• 3.33. Hoses, Replace
• 3.34. Hose and Cable Sheaves, Replace
• 3.35. Free-Lift Hose Sheave
• 3.36. Carriage Sheaves
• 3.37. Three-Stage Lift Chains, Remove and Install
• 3.38. General
• 3.39. Free-Lift Chains
• 3.40. Main-Lift Chains
• 3.41. Three-Stage Chain Sheaves, Disassemble and Assemble
• 3.42. Free-Lift Chain Sheaves
• 3.43. Main-Lift Chain Sheaves
• 3.44. Load Rollers and Wear Plugs, Remove and Install
• 3.45. Three-Stage Mast Assemble, Install
• 3.46. Mast Operation Check
• 3.47. Hydraulic System Leaks Check
• 3.48. Lift Chains Check
• 3.49. General
• 3.50. Clean and Inspect
• 3.51. Lubrication
• 3.52. Mast Adjustments
• 3.53. General
• 3.54. Adjust Wear Plugs – Mast
• 3.55. Adjust Free-Lift Chain (Three-Stage Only)
• 3.56. Adjust Main-Lift Chains
• 3.57. Two-Stage
• 3.58. Three-Stage
• 3.59. Adjust Wear Strips
• 3.60. Carriage Adjustments
• 3.61. Adjust Wear Plug – Carriage
• 3.62. Adjust Side Rollers – Carriage
• 3.63. Adjust Thrust Rollers – Carriage
• 3.64. Troubleshooting
• 4. RM0514-(01-2004)-US-EN
• 4.1. Instrument Cluster
• 4.2. Safety Precautions Maintenance and Repair
• 4.3. General
• 4.4. Description
• 4.5. Display Panels on Steering Column, Internal Combustion
• 4.6. Display Panels on Steering Column, Electric Lift Trucks
• 4.7. Standard Display Panel
• 4.8. Enhanced Display Panel
• 4.9. Curtis 1215 Display Panel
• 4.10. Description and Features
• 4.11. Operation
• 4.12. Cluster-Type Display Panel (Internal Combustion) Replacement
• 4.13. Remove and Disassemble
• 4.14. Assemble and Install
• 4.15. Cluster Display Panel (Electric Lift Truck) Replacement
• 4.16. Display Panel Assembly, Replace
• 4.17. LED Indicators
• 4.18. Battery Indicators
• 4.19. Digital Display (Enhanced Display Panel Only)
• 4.20. Status Code or Performance Level Switches and LED indicators (En
• 4.21. Standard Display Panel Parts, Replace
• 4.22. Enhanced Display Panel Parts, Replace
• 4.23. Curtis 1215 Display Panel Replacement
• 4.24. Install
• 4.25. Table 1. Instrument Cluster, Internal Combustion
• 5. RM0578-(05-1998)-US-EN
• 6. RM0579-(12-1997)-US-EN
• 7. RM0604-(05-1999)-US-EN
• 8. RM0605-(05-1999)-US-EN
• 9. RM0606-(05-1998)-US-EN
• 10. RM0607-(12-1995)-US-EN
• 11. RM0608-(01-1996)-US-EN
• 12. RM0609-(04-1996)-US-EN
• 13. RM0610-(05-1999)-US-EN
• 14. RM0001-(01-2016)-US-EN
• 14.1. General
• 14.2. Lead-Acid Batteries
• 14.3. Specific Gravity
• 14.4. Chemical Reaction in a Cell
• 14.5. Electrical Terms
• 14.6. Battery Selection
• 14.7. Battery Voltage
• 14.8. Battery as a Counterweight
• 14.9. Battery Ratings
• 14.10. Battery Maintenance
• 14.11. Troubleshooting
• 15. RM0103-(03-2007)-US-EN
• 15.1. Tilt Cylinders
• 15.2. Safety Precautions Maintenance and Repair
• 15.3. General
• 15.4. Description
• 15.5. Tilt Cylinder Repair
• 15.6. Disassemble
• 15.7. Assemble
• 15.8. Tilt Cylinders With O-Ring or Single-Lip Seals
• 15.9. Tilt Cylinders for XM and XMS Models
• 15.10. Tilt Cylinders for XL, XLS, and XL 3 Models
• 15.11. Tilt Cylinders for H700-800A and Early Model H700-920B
• 15.12. Install
• 15.13. Tilt Cylinders Using Chevron Packing
• 15.14. Tilt Cylinder Leak Check
• 15.15. Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
• 15.16. Torque Specifications
• 15.17. Piston Rod Nut
• 15.18. Retainer
• 15.19. Troubleshooting
• 15.20. Table 1. Movement Rates (Maximum) for Tilt Cylinders
• 16. RM0138-(10-2005)-US-EN
• 16.1. Battery Indicators
• 16.2. Safety Precautions Maintenance and Repair
• 16.3. General
• 16.4. Indicators With Meter Movements
• 16.5. Battery Indicators With LCD or LED Displays
• 16.6. Liquid Crystal Displays
• 16.7. SEM Display Panels Description
• 16.8. Light Emitting Diode Displays
• 16.9. Description LX Series
• 16.10. ZX Series Display Panels Description
• 16.11. SEVCON POWERGAUGE Battery Display Panel Description
• 16.12. Battery Indicators Without Lift Interrupt Adjustment (Early Mode
• 16.13. Battery Indicators With Lift Interrupt Adjustment (Early Models)
• 16.14. Reset Potentiometer
• 16.15. Specific Gravity Alarm
• 16.16. Battery Indicators Without Lift Interrupt Check (Later Models)
• 16.17. Battery Indicators With Lift Interrupt Adjustment (Later Models)
• 16.18. Reset Potentiometer
• 16.19. Discharge Potentiometer
• 16.20. LED Display With Lift Interrupt
• 16.21. Curtis 933-1 Meter Check and Adjustment
• 16.22. Reset Check
• 16.23. Discharge Check
• 16.24. Lockout Check
• 16.25. LEDs Do Not Illuminate
• 16.26. Hourmeter Check
• 16.27. Hourglass Icon
• 16.28. SEVCON POWERGAUGE Adjustment
• 16.29. Curtis Dash Display Assembly
• 16.30. Description/Features
• 16.31. Operation
• 16.32. Testing
• 16.33. Inoperative Dash Display Assembly
• 16.34. Inoperative Drive Mode Selection
• 16.35. Troubleshooting With a Programmer Handset
• 16.36. Troubleshooting Without a Programmer Handset
• 16.37. No Warnings or Faults Displayed
• 16.38. MIB/Dash Display Communication
• 16.39. Lift Interrupt
• 16.40. Lost MIB Signal Displayed
• 16.41. Lift Pump Hourmeter Input
• 16.42. Forward/Reverse Hourmeter Inputs
• 16.43. Install
• 16.44. Adjust (Setup, Early Models)
• 16.45. Adjust (Setup, Later Model)
• 16.46. Battery Indicators Replacement
• 16.47. Battery Indicator Controller Replacement
• 16.48. Display Panel Components Replacement
• 16.49. SEM Display Panel Replacement
• 16.50. Remove and Replace
• 16.51. Table 1. Battery Indicator (Later Models)
• 16.52. Table 2. SEVCON Discharge Curve Selector Positions
• 16.53. Table 3. Dash Display Drive Mode Inputs
• 16.54. Table 4. Dash Display Drive Mode Test Voltages
• 16.55. Table 5. Dash Display Status/Warning/Fault Test Voltages
• 16.56. Table 6. Testing Dash Display Status/Warning/Fault Inputs
• 16.57. Table 7. Battery Indicator Reset Adjustment
• 17. RM0231-(01-2016)-US-EN
• 17.1. General
• 18. RM0689-(05-1999)-US-EN
• 19. RM0690-(05-1998)-US-EN
• 20. RM0718-(06-1998)-US-EN
• 21. RM0719-(05-1999)-US-EN
• 22. RM0748-(05-1999)-US-EN
• 23. RM0750-(05-1999)-US-EN
• 24. RM0758-(05-1999)-US-EN
• 25. RM0759-(05-1999)-US-EN