Hyster RS45-30CH, RS45-27IH, RS46-33CH, RS46-30IH, RS46-36CH, RS46-33IH Diagrams Maintenance And Repair

Description

• Model List:
  • RS45-30CH, RS45-27IH, RS46-33CH, RS46-30IH, RS46-36CH, RS46-33IH Diagrams

• 1. RM0594-(03-2005)-UK-EN
• 1.1. Diagrams
• 1.2. Safety Precautions Maintenance and Repair
• 2. RM0616-(03-2005)-UK-EN
• 2.1. Capacities and Specifications
• 2.2. Safety Precautions Maintenance and Repair
• 2.3. Vehicle Weights
• 2.4. Capacities
• 2.5. Electrical System
• 2.6. Engine Specifications
• 2.7. Tire Sizes
• 2.8. Torque Specifications
• 2.9. Counterweight
• 2.10. Drive Axle
• 2.11. Drive Shaft
• 2.12. Steering Axle
• 2.13. Wheel Nuts
• 2.14. Lifting Capacties
• 2.15. Container Spreader
• 2.16. Intermodel Spreader
• 3. RM0631-(03-2005)-UK-EN
• 3.1. Safety Precautions Maintenance and Repair
• 3.2. General
• 3.3. Description
• 3.4. Counterweight
• 3.5. Install
• 3.6. Fenders
• 3.7. Front Fender
• 3.8. Install
• 3.9. Rear Fender
• 3.10. Install
• 3.11. Hydraulic Tank Platform
• 3.12. Small Leaks
• 3.13. Large Leaks
• 3.14. Steam Method
• 3.15. Chemical Solution Method
• 3.16. Other Methods of Preparation for Repair
• 3.17. Install
• 3.18. Fuel Tank Platform
• 3.19. Install
• 3.20. Transmission Oil Cooler
• 3.21. Install
• 3.22. Radiator Repair
• 3.23. Install
• 3.24. Exhaust System
• 3.25. Install
• 3.26. Engine Removal and Installation
• 3.27. Install
• 3.28. Operator Compartment
• 3.29. General
• 3.30. Tilting
• 3.31. Lowering
• 3.32. Install
• 3.33. Gauges and Switches
• 3.34. Window Wipers
• 3.35. Single Arm Unit (Rear Window)
• 3.36. Install
• 3.37. Single Arm Unit (Top Window)
• 3.38. Install
• 3.39. Double Arm Unit
• 3.40. Install
• 3.41. Window Washer Motor/Pumps
• 3.42. Install
• 3.43. Heater Assembly
• 3.44. Install
• 3.45. Door Handle Assembly
• 3.46. Install
• 3.47. Window Replacement
• 3.48. Windshield
• 3.49. Install
• 3.50. Rear Window
• 3.51. Install
• 3.52. Top Window
• 3.53. Install
• 3.54. Operator Restraint System
• 3.55. Label Replacement
• 4. RM0634-(03-2005)-UK-EN
• 4.1. Four-Speed Powershift Transmission
• 4.2. Safety Precautions Maintenance and Repair
• 4.3. General
• 4.4. Automatic Powershift Control
• 4.5. Transmission Control System
• 4.6. Transmission Control Lever
• 4.7. Mechanical Description and Operation
• 4.8. General
• 4.9. Torque Converter
• 4.10. Description
• 4.11. Operation
• 4.12. Clutch Assemblies
• 4.13. Description
• 4.14. Operation
• 4.15. Transmission Operation in Neutral
• 4.16. Input Shaft, Forward Shaft, and Clutch Assembly
• 4.17. Description
• 4.18. Operation
• 4.19. Reverse, Second-Speed, and First-Speed Shaft and Clutch Assembli
• 4.20. Description
• 4.21. Operation
• 4.22. Third-Speed Shaft, Gear, and Clutch Assembly
• 4.23. Description
• 4.24. Operation
• 4.25. Fourth-Speed Shaft and Clutch
• 4.26. Description
• 4.27. Operation
• 4.28. Output Shaft
• 4.29. Description
• 4.30. Operation
• 4.31. Hydraulic Description and Operation
• 4.32. Sump, Filter, and Pump
• 4.33. Transmission Charge Pump
• 4.34. Pressure Regulator Valve
• 4.35. Relief Valve
• 4.36. Transmission Control Valve
• 4.37. Solenoid Valves
• 4.38. Direction Spools
• 4.39. Range Spools
• 4.40. Modulator Valves
• 4.41. Table 1. Solenoid Controls
• 5. RM0635-(06-2007)-UK-EN
• 5.1. Four-Speed Powershift Transmission
• 5.2. Safety Precautions Maintenance and Repair
• 5.3. General
• 5.4. Torque Converter Repair
• 5.5. Torque Converter, Remove
• 5.6. Torque Converter, Disassemble
• 5.7. Clean and Inspect
• 5.8. Torque Converter, Assemble
• 5.9. Torque Converter (Turbine) Housing, Disassemble
• 5.10. Relief Valve for Lube Pressure, Disassemble and Assemble
• 5.11. Oil Sealing Rings Sleeve, Replace
• 5.12. Torque Converter Housing, Assemble
• 5.13. Torque Converter, Install
• 5.14. Transmission Repair
• 5.15. Remove, Transmission Only
• 5.16. Transmission and Engine Assembly, Remove
• 5.17. Transmission, Disassemble
• 5.18. Output Shaft, Disassemble and Assemble
• 5.19. Fourth-Speed Shaft, Disassemble and Assemble
• 5.20. Third-Speed Shaft, Disassemble and Assemble
• 5.21. Forward Shaft and Clutch, Disassemble and Assemble
• 5.22. Reverse and Second-Speed Shaft and Clutch, Disassemble and Assem
• 5.23. First-Speed Shaft and Clutch, Disassemble and Assemble
• 5.24. Input Shaft, Disassemble and Assemble
• 5.25. Speed Sensor, Install
• 5.26. Transmission, Clean and Inspect
• 5.27. Transmission, Assemble
• 5.28. Control Valve
• 5.29. Clean and Inspect
• 5.30. Assemble and Install
• 5.31. Install, Transmission
• 5.32. Install, Transmission and Engine Assembly
• 5.33. Clean Oil System of Transmission After Major Repair
• 5.34. Automatic Powershift Control (APC 100)
• 5.35. Functional Description
• 5.36. Transmission Control Lever
• 5.37. First-Speed Shaft Bearings Adjustment
• 5.38. Torque Converter Stall Speed Check
• 5.39. Transmission Oil Pressures Check
• 5.40. Clutch Pressures Check
• 5.41. Torque Converter (Torque Converter Regulator) Oil Pressure Check
• 5.42. Troubleshooting
• 5.43. Transmission Controller (APC 100)
• 5.44. Table 1. Flange Nut Torque
• 5.45. Table 2. APC 100 Control Module (Pin Connections)
• 5.46. Table 3. Hobbs Gear Selector Connections
• 5.47. Table 4. Example Torque Values at Dimensions Shown
• 5.48. Table 5. Transmission Pressures
• 6. RM0637-(03-2005)-UK-EN
• 6.1. Steering System
• 6.2. Safety Precautions Maintenance and Repair
• 6.3. General
• 6.4. General
• 6.5. Description
• 6.6. Steering Wheel and Column Assembly
• 6.7. General
• 6.8. Transmission Control Lever
• 6.9. Turn Signal Control Lever
• 6.10. Steering Wheel
• 6.11. Install
• 6.12. Steering Column Assembly
• 6.13. Install
• 6.14. Steering Control Unit
• 6.15. Description
• 6.16. Operation
• 6.17. Load Sensing Steering
• 6.18. Disassemble
• 6.19. Assemble and Install
• 6.20. Steering System Air Removal
• 6.21. Steering Relief Pressure Check
• 6.22. Troubleshooting
• 7. RM0639-(03-2005)-UK-EN
• 7.1. Steering Axle
• 7.2. Safety Precautions Maintenance and Repair
• 7.3. General
• 7.4. Description
• 7.5. How to Put ReachStacker on Blocks
• 7.6. How to Lift Steer Tires
• 7.7. Steering Axle Assembly
• 7.8. Up to 1527
• 7.9. Install
• 7.10. Starting With 1528
• 7.11. Install
• 7.12. Wheels and Hubs
• 7.13. Remove and Disassemble
• 7.14. Assemble and Install
• 7.15. Spindles, Bearings, and Tie Rods
• 7.16. Install
• 7.17. Steering Cylinder
• 7.18. Up to 1532
• 7.19. Remove and Disassemble
• 7.20. Clean and Inspect
• 7.21. Assemble and Install
• 7.22. Starting With 1533
• 7.23. Remove and Disassemble
• 7.24. Clean and Inspect
• 7.25. Assemble and Install
• 7.26. Torque Specifications
• 7.27. Troubleshooting
• 8. RM0640-(03-2005)-UK-EN
• 8.1. Brake System
• 8.2. Safety Precautions Maintenance and Repair
• 8.3. General
• 8.4. Description and Operation
• 8.5. Accumulator Charge Valve
• 8.6. Relief Valves
• 8.7. Flow Regulator Valve
• 8.8. Check Valve
• 8.9. Brake Pedal Valves
• 8.10. Operation
• 8.11. Shuttle Valve
• 8.12. Solenoid Valve for Park Brake
• 8.13. Thermostatic Bypass Valve
• 8.14. Parking Brake
• 8.15. Auxiliary Brake
• 8.16. Oil-Cooled Service Brakes
• 8.17. Disc Service Brakes
• 8.18. Pressure Switch Replacement
• 8.19. Accumulator Charge Valve Repair
• 8.20. Remove and Disassemble
• 8.21. Clean and Inspect
• 8.22. Assemble and Install
• 8.23. Accumulator Replacement
• 8.24. Relief Valves Repair
• 8.25. Remove and Disassemble
• 8.26. Clean and Inspect
• 8.27. Assemble and Install
• 8.28. Relay Valve Repair
• 8.29. Remove and Disassemble
• 8.30. Clean and Inspect
• 8.31. Assemble
• 8.32. Install
• 8.33. Shuttle Valve Repair
• 8.34. Remove and Disassemble
• 8.35. Clean and Inspect
• 8.36. Assemble and Install
• 8.37. Brake Pedal Valves (Treadle Valves) Repair
• 8.38. Remove and Disassemble
• 8.39. Clean and Inspect
• 8.40. Assemble and Install
• 8.41. Inching Valve Repair
• 8.42. Disassemble
• 8.43. Clean and Inspect
• 8.44. Assemble
• 8.45. Install
• 8.46. Parking Brake Valve Repair
• 8.47. Disassemble
• 8.48. Clean and Inspect
• 8.49. Assemble
• 8.50. Install
• 8.51. Parking Brake Caliper Repair
• 8.52. Disassemble
• 8.53. Inspect
• 8.54. Assemble
• 8.55. Install and Adjust
• 8.56. Oil Brake Assembly Repair
• 8.57. Disassemble
• 8.58. Inspect
• 8.59. Assemble
• 8.60. Install
• 8.61. Service Brake Calipers
• 8.62. Disassemble
• 8.63. Inspect
• 8.64. Assemble
• 8.65. Install
• 8.66. Auxiliary Brake Caliper
• 8.67. Disassemble
• 8.68. Inspect
• 8.69. Assemble
• 8.70. Install
• 8.71. Remove Air From Brake System
• 8.72. Inching Adjustment
• 8.73. Service Brakes Wear Check
• 8.74. Troubleshooting
• 8.75. Accumulator Charge Valve (See Figure 9 )
• 9. RM0641-(03-2005)-UK-EN
• 9.1. Hydraulic System
• 9.2. Safety Precautions Maintenance and Repair
• 9.3. General
• 9.4. Description and Operation
• 9.5. Main Control Valve
• 9.6. Pilot Supply Valve
• 9.7. Boom Hoist Over Center Valve
• 9.8. Flow Amplifier
• 9.9. Main Control Valve
• 9.10. Description
• 9.11. Disassemble
• 9.12. Inspect
• 9.13. Assemble
• 9.14. Install
• 9.15. Outlet Section
• 9.16. Disassemble
• 9.17. Inspect
• 9.18. Assemble
• 9.19. Control Section
• 9.20. Disassemble
• 9.21. Inspect
• 9.22. Assemble
• 9.23. Control Valve Solenoid
• 9.24. Disassemble
• 9.25. Inspect
• 9.26. Assemble
• 9.27. Inlet Section
• 9.28. Disassemble
• 9.29. Inspect
• 9.30. Assemble
• 9.31. Pilot Pressure Relief Valve
• 9.32. Description
• 9.33. Disassemble
• 9.34. Inspect
• 9.35. Assemble
• 9.36. Install
• 9.37. Boom Hoist Over Center Valve
• 9.38. Description
• 9.39. Disassemble
• 9.40. Assemble
• 9.41. Install
• 9.42. Flow Amplifier
• 9.43. General
• 9.44. Description
• 9.45. Operation
• 9.46. Neutral Position
• 9.47. During Steering Function
• 9.48. Manual Steering Function
• 9.49. Install
• 9.50. Disassemble
• 9.51. Pressure Relief Valve
• 9.52. End Cover at PP Port
• 9.53. End Cover at LS Port
• 9.54. Directional Valve Spool
• 9.55. Priority Valve Spool
• 9.56. Pressure Control/Amplifier Valve Spool
• 9.57. Check Valve
• 9.58. Cushion/Suction Valves
• 9.59. Assemble
• 9.60. Hydraulic Test Block
• 9.61. Inspect
• 9.62. Install
• 9.63. Troubleshooting
• 10. RM0642-(03-2005)-UK-EN
• 10.1. Troubleshooting and Adjustments
• 10.2. Safety Precautions Maintenance and Repair
• 10.3. General
• 10.4. Replacement and Adjustment
• 10.5. Load Sensing System
• 10.6. Install
• 10.7. Pressure Sensors
• 10.8. Replace
• 10.9. Display Panel Light Bulbs
• 10.10. Replace
• 10.11. Display Panel Switches
• 10.12. Replace
• 10.13. Angle Potentiometer
• 10.14. Verify Boom Angle
• 10.15. Replace
• 10.16. Length Potentiometer
• 10.17. Verify Boom Length
• 10.18. Replace
• 10.19. Troubleshooting
• 10.20. System Errors
• 10.21. Analog Signal Errors
• 10.22. Operating Errors
• 10.23. Table 1. System Errors
• 10.24. Table 2. Analog Signal Errors
• 10.25. Table 3. Operating Errors
• 11. RM0644-(03-2005)-UK-EN
• 11.1. Hydraulic Pumps
• 11.2. Safety Precautions Maintenance and Repair
• 11.3. Description
• 11.4. Gear Pump Operation
• 11.5. Repairs – General
• 11.6. Pilot Pressure Hydraulic Pump Repair
• 11.7. Disassemble
• 11.8. Inspect
• 11.9. Assemble
• 11.10. Install
• 11.11. Attachment System Hydraulic Pump Repair
• 11.12. Disassemble
• 11.13. Inspect
• 11.14. Assemble
• 11.15. Install
• 11.16. Brake System Hydraulic Pump
• 11.17. Disassemble
• 11.18. Inspect
• 11.19. Assemble
• 11.20. Install
• 11.21. Pump Output Check
• 11.22. Hydraulic System Air Check
• 11.23. Troubleshooting
• 12. RM0647-(03-2005)-UK-EN
• 12.1. Electrical System
• 12.2. Safety Precautions Maintenance and Repair
• 12.3. General
• 12.4. Engine Electrical System
• 12.5. Batteries and Battery Disconnect
• 12.6. Alternator
• 12.7. Starting Circuit
• 12.8. Starter Repair
• 12.9. Sensors and Switches
• 12.10. Electrical System for Operator Compartment
• 12.11. Heater Components, Replace
• 12.12. Electrical Control System
• 12.13. Switch Controls
• 12.14. Instrument Panel Components, Replace
• 12.15. Joystick Switches
• 12.16. Replace
• 12.17. Joystick Internal Components
• 12.18. Intermodal Control Switches
• 12.19. Spreader Control Switches
• 12.20. Switch Replacement On Control Panels
• 12.21. Control Box Components
• 12.22. Kruger Electrical System
• 12.23. Troubleshooting