JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9811-0990

Description

• Model List:
  • 2.5, 3.0, 3.5 Teletruk

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………. xv
• 3. The Operator Manual ………………………………………………………………….. xv
• 4. Safety Warnings ………………………………………………………………………….xvi
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….2
• 9. Units of Measurement ……………………………………………………………………2
• 10. Left Side, Right Side ………………………………………………………………………3
• 11. Using the Machine …………………………………………………………………………3
• 12. Cab-Canopy …………………………………………………………………………………3
• 13. Cross References ………………………………………………………………………….3
• 14. Differential Lock Selection (3.5D 4×4 Only) ……………………………………….4
• 15. Location of Manual ………………………………………………………………………..5
• 16. Machine Description …………………………………………………………………………..7
• 17. The JCB Teletruk …………………………………………………………………………..7
• 18. Special Features ……………………………………………………………………………7
• 19. 3.0D 4×4 and 3.5D 4×4 …………………………………………………………………..8
• 20. Intended Use ………………………………………………………………………………..8
• 21. Component List …………………………………………………………………………….8
• 22. Safety Check List ……………………………………………………………………………..10
• 23. Safety – Yours and Others …………………………………………………………….10
• 24. General Safety …………………………………………………………………………… 11
• 25. Operating Safety …………………………………………………………………………14
• 26. Maintenance Safety ……………………………………………………………………..24
• 27. Safety Decals ………………………………………………………………………………….37
• 28. Introduction …………………………………………………………………………………37
• 29. Safety Decal Definitions ……………………………………………………………….38
• 30. Identifying Your Machine …………………………………………………………………..40
• 31. Machine Identification Plate ………………………………………………………….40
• 32. Unit Identification …………………………………………………………………………41
• 33. Component Identification Plates …………………………………………………….42
• 34. ROPS-FOPS Certification plate ……………………………………………………..43
• 35. Machine Security ……………………………………………………………………………..44
• 36. Introduction …………………………………………………………………………………44
• 37. JCB Plantguard …………………………………………………………………………..44
• 38. Construction Equipment Security And Registration Scheme (CESAR) .44
• 39. Operation
• 40. Introduction ……………………………………………………………………………………..47
• 41. Before Entering the Cab ……………………………………………………………………48
• 42. Entering and Leaving the Cab ……………………………………………………………51
• 43. Entering the Cab …………………………………………………………………………51
• 44. Leaving the Cab ………………………………………………………………………….51
• 45. Emergency Exit ……………………………………………………………………………….53
• 46. Cab with Rear Screen Opening ……………………………………………………..54
• 47. Seat Controls …………………………………………………………………………………..55
• 48. Introduction …………………………………………………………………………………55
• 49. Adjustment …………………………………………………………………………………55
• 50. Seat Belt …………………………………………………………………………………………57
• 51. Inertia Reel Seat Belt …………………………………………………………………..57
• 52. Static Seat Belt ……………………………………………………………………………59
• 53. Cab Layout ……………………………………………………………………………………..62
• 54. Component Key …………………………………………………………………………..63
• 55. Drive Controls, Switches and Instruments ……………………………………………64
• 56. Drive Controls ……………………………………………………………………………..64
• 57. Forward, Reverse Controls ………………………………………………………………..74
• 58. Basic Fit – TCR Machines ……………………………………………………………..74
• 59. Twin Pedal (Option) ……………………………………………………………………..75
• 60. 3.0D 4×4 Machines ………………………………………………………………………77
• 61. 3.5D 4×4 Machines ………………………………………………………………………78
• 62. Boom and Carriage Controls ……………………………………………………………..80
• 63. Placing Pattern ……………………………………………………………………………80
• 64. Loading Pattern …………………………………………………………………………..86
• 65. Safety Equipment …………………………………………………………………………….92
• 66. Load Moment Indicator (LMI) ………………………………………………………..92
• 67. Checking the Load Moment Indicator ……………………………………………..94
• 68. Rated Payload Lifting Capacity ……………………………………………………..99
• 69. Before Starting the Engine ……………………………………………………………….100
• 70. Starting the Engine …………………………………………………………………………103
• 71. 4-Wheel Drive Selection (3.5D 4×4 Machine) ………………………………..103
• 72. Preparing the Machine for Travel ……………………………………………………..105
• 73. Getting the Machine Moving …………………………………………………………….106
• 74. Operating Practices ……………………………………………………………………106
• 75. Operating Procedure ………………………………………………………………….108
• 76. Stopping and Parking the Machine …………………………………………………… 110
• 77. Working with the Machine ………………………………………………………………. 112
• 78. Operating Practices and Site Safety ……………………………………………. 112
• 79. Safety Practices ……………………………………………………………………….. 114
• 80. Danger Zone ……………………………………………………………………………. 115
• 81. Log Moving-Handling …………………………………………………………………. 115
• 82. Risk Assessment ………………………………………………………………………. 116
• 83. Lifting and Loading Operations …………………………………………………… 119
• 84. Safety Warnings ………………………………………………………………………..120
• 85. Fork Ratings ……………………………………………………………………………..124
• 86. Operating Safety ……………………………………………………………………….125
• 87. Driving Techniques …………………………………………………………………….127
• 88. Rollover ……………………………………………………………………………………132
• 89. Basic Loading Techniques …………………………………………………………..133
• 90. Operating Environment ……………………………………………………………………146
• 91. Introduction ……………………………………………………………………………….146
• 92. Operating in Low Temperatures …………………………………………………..146
• 93. Operating in High Temperatures ………………………………………………….147
• 94. Operating in Dusty or Sandy Areas ………………………………………………147
• 95. Operating in Coastal Regions ……………………………………………………..147
• 96. Operating on Wet or Soft Ground …………………………………………………147
• 97. Refuelling the Machine ……………………………………………………………………149
• 98. Low Fuel Levels ………………………………………………………………………..149
• 99. Filling the Tank ………………………………………………………………………….149
• 100. Moving a Disabled Machine …………………………………………………………….152
• 101. Towing and Retrieval ………………………………………………………………….152
• 102. Recovery Hitch ………………………………………………………………………….155
• 103. Transporting the Machine ………………………………………………………………..156
• 104. Lifting a Machine ……………………………………………………………………………158
• 105. Jacking Points ……………………………………………………………………………….160
• 106. Raising the Teletruk ……………………………………………………………………160
• 107. Lowering the Teletruk …………………………………………………………………161
• 108. Storage of the Machine …………………………………………………………………..162
• 109. Introduction ……………………………………………………………………………….162
• 110. Storage Area …………………………………………………………………………….162
• 111. Prepare the Machine for Storage …………………………………………………162
• 112. Put the Machine into Storage ………………………………………………………163
• 113. During Storage ………………………………………………………………………….163
• 114. Take the Machine Out of Storage …………………………………………………164
• 115. Routine Maintenance
• 116. Service Requirements …………………………………………………………………….165
• 117. Introduction ……………………………………………………………………………….165
• 118. Owner-Operator Support …………………………………………………………….166
• 119. Service-Maintenance Agreements ……………………………………………….166
• 120. Lifting Regulations – Inspections and Tests ……………………………………167
• 121. Obtaining Replacement Parts ………………………………………………………167
• 122. Health and Safety …………………………………………………………………………..168
• 123. Lubricants …………………………………………………………………………………168
• 124. Battery ……………………………………………………………………………………..172
• 125. Service Schedules ………………………………………………………………………….176
• 126. Introduction ……………………………………………………………………………….176
• 127. How to Use the Service Schedules ………………………………………………177
• 128. Calendar Equivalents …………………………………………………………………178
• 129. Pre-start Cold Checks, Service Points and Fluid Levels ………………….179
• 130. Functional Test and Final Inspection …………………………………………….184
• 131. Fluids, Lubricants and Capacities ……………………………………………………..186
• 132. Coolant Mixtures ……………………………………………………………………….188
• 133. Fuels ………………………………………………………………………………………..190
• 134. Preparing the Machine for Maintenance …………………………………………….197
• 135. Operator's Enclosure-Cab …………………………………………………………..197
• 136. Daily Inspection Cover ……………………………………………………………….201
• 137. Front Cover ………………………………………………………………………………202
• 138. Daily Inspection Rear Cover ………………………………………………………..203
• 139. Belly Plate (4WD Machines) ………………………………………………………..204
• 140. Optional Trash Guard …………………………………………………………………205
• 141. Cleaning the Machine ……………………………………………………………………..206
• 142. Introduction ……………………………………………………………………………….206
• 143. Preparing the Machine for Cleaning ……………………………………………..208
• 144. Checking For Damage …………………………………………………………………….210
• 145. Check the Machine Body and Structure ………………………………………..210
• 146. Check the Tyres ………………………………………………………………………..210
• 147. Check the Seat and Seat Belt …………………………………………………….. 211
• 148. Check the Hydraulic Hoses and Fittings ……………………………………….212
• 149. Checking the ROPS-FOPS Structure ……………………………………………212
• 150. Greasing ……………………………………………………………………………………….213
• 151. Introduction ……………………………………………………………………………….213
• 152. Carriage ……………………………………………………………………………………214
• 153. Boom ……………………………………………………………………………………….215
• 154. Rear Axle ………………………………………………………………………………….216
• 155. Sideshift Option …………………………………………………………………………218
• 156. Inner Boom ……………………………………………………………………………….219
• 157. Brakes ………………………………………………………………………………………….220
• 158. Park Brake ………………………………………………………………………………..220
• 159. Electrical System ……………………………………………………………………………222
• 160. Battery ……………………………………………………………………………………..222
• 161. Jump Starting the Engine ……………………………………………………………226
• 162. Fuses ……………………………………………………………………………………….228
• 163. Relays ……………………………………………………………………………………..234
• 164. Bulbs ……………………………………………………………………………………….236
• 165. Engine (Perkins) …………………………………………………………………………….237
• 166. Oil and Filter ……………………………………………………………………………..237
• 167. Air Filter ……………………………………………………………………………………240
• 168. Fan Belt ……………………………………………………………………………………242
• 169. Engine (Deutz 2011-L04W) ……………………………………………………………..244
• 170. Oil and Filter ……………………………………………………………………………..244
• 171. Air Filter ……………………………………………………………………………………248
• 172. Alternator Drive Belt …………………………………………………………………..250
• 173. Cooling System ……………………………………………………………………………..252
• 174. Checking the Coolant Level ………………………………………………………..252
• 175. Diesel Fuel System …………………………………………………………………………255
• 176. Introduction ……………………………………………………………………………….255
• 177. Water Separator and Engine Fuel Filter ………………………………………..257
• 178. Bleeding the System ………………………………………………………………….262
• 179. LPG Fuel System …………………………………………………………………………..264
• 180. General …………………………………………………………………………………….264
• 181. Type of LPG ……………………………………………………………………………..265
• 182. Filling the LPG Tank …………………………………………………………………..266
• 183. Changing the LPG Tank ……………………………………………………………..266
• 184. Hydraulic System ……………………………………………………………………………268
• 185. Introduction ……………………………………………………………………………….268
• 186. Releasing the Hydraulic Pressure ………………………………………………..270
• 187. Checking the Fluid Level …………………………………………………………….272
• 188. Checking for Leaks …………………………………………………………………….274
• 189. Checking the Hoses and Pipework ………………………………………………275
• 190. Changing the Filter Element ………………………………………………………..276
• 191. Tyres and Wheels …………………………………………………………………………..278
• 192. General …………………………………………………………………………………….278
• 193. Tyre Inflation ……………………………………………………………………………..279
• 194. Changing a Wheel ……………………………………………………………………..281
• 195. Forks ……………………………………………………………………………………………284
• 196. Inspecting the Forks …………………………………………………………………..284
• 197. Changing the Forks ……………………………………………………………………285
• 198. Optional Attachments
• 199. Introduction ……………………………………………………………………………………287
• 200. Connecting-Disconnecting Hydraulic Hoses ……………………………………….290
• 201. Introduction ……………………………………………………………………………….290
• 202. Connecting the Hydraulic Hoses ………………………………………………….291
• 203. Disconnecting the Hydraulic Hoses ………………………………………………293
• 204. Quick Release Couplings ……………………………………………………………295
• 205. Shovel-Attachments ………………………………………………………………………..298
• 206. Engaging the Shovel-Attachments ……………………………………………….298
• 207. Disengaging the Shovel-Attachments ……………………………………………300
• 208. Changezee Quickhitch ……………………………………………………………………302
• 209. Installing Changezee Quickhitch Attachments ……………………………….302
• 210. Removing Changezee Quickhitch Attachments ……………………………..304
• 211. Specifications
• 212. Static Dimensions …………………………………………………………………………..307
• 213. Noise Data …………………………………………………………………………………….310
• 214. Attachments Data ………………………………………………………………………….. 311
• 215. Tyre Sizes and Pressures ………………………………………………………………..312
• 216. Introduction ……………………………………………………………………………….312
• 217. Specifications ……………………………………………………………………………313
• 218. Warranty
• 219. Machine Service Record Sheet ………………………………………………………..317
• 220. Registration Information ………………………………………………………………….321