JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9821-0550-5

Description

• Model List:
  • 2.5, 3.0, 3.5 Teletruk

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Left Side, Right Side ………………………………………………………………………3
• 10. Cab-Canopy …………………………………………………………………………………3
• 11. Cross References ………………………………………………………………………….3
• 12. Differential Lock Selection (3.5D 4×4 Only) ……………………………………….3
• 13. Location of Manual ………………………………………………………………………..5
• 14. Machine Description …………………………………………………………………………..7
• 15. The JCB Teletruk …………………………………………………………………………..7
• 16. Special Features ……………………………………………………………………………7
• 17. 3.0D 4×4 and 3.5D 4×4 …………………………………………………………………..7
• 18. Intended Use ………………………………………………………………………………..7
• 19. Component List …………………………………………………………………………….8
• 20. Safety Check List ……………………………………………………………………………….9
• 21. Safety – Yours and Others ………………………………………………………………9
• 22. General Safety ……………………………………………………………………………..9
• 23. Operating Safety ………………………………………………………………………… 11
• 24. Maintenance Safety ……………………………………………………………………..15
• 25. Safety Labels …………………………………………………………………………………..20
• 26. Introduction …………………………………………………………………………………20
• 27. Safety Label Identification …………………………………………………………….21
• 28. Identifying Your Machine …………………………………………………………………..23
• 29. Machine Identification Plate ………………………………………………………….23
• 30. Unit Identification …………………………………………………………………………23
• 31. Component Identification Plates …………………………………………………….24
• 32. ROPS-FOPS Certification plate ……………………………………………………..25
• 33. Machine Security ……………………………………………………………………………..26
• 34. Introduction …………………………………………………………………………………26
• 35. JCB Plantguard …………………………………………………………………………..26
• 36. Construction Equipment Security And Registration Scheme (CESAR) .26
• 37. Operation
• 38. Introduction ……………………………………………………………………………………..27
• 39. Before Entering the Cab ……………………………………………………………………28
• 40. Entering and Leaving the Cab ……………………………………………………………29
• 41. Entering the Cab …………………………………………………………………………29
• 42. Leaving the Cab ………………………………………………………………………….29
• 43. Emergency Exit ……………………………………………………………………………….30
• 44. Cab with Rear Screen Opening ……………………………………………………..30
• 45. Seat Controls …………………………………………………………………………………..31
• 46. Introduction …………………………………………………………………………………31
• 47. Adjustment …………………………………………………………………………………31
• 48. Seat Belt …………………………………………………………………………………………32
• 49. Inertia Reel Seat Belt …………………………………………………………………..32
• 50. Cab Layout ……………………………………………………………………………………..33
• 51. Component Key …………………………………………………………………………..33
• 52. Drive Controls, Switches and Instruments ……………………………………………34
• 53. Drive Controls ……………………………………………………………………………..34
• 54. Switches …………………………………………………………………………………….37
• 55. Instruments …………………………………………………………………………………42
• 56. Operating Levers ……………………………………………………………………………..44
• 57. Introduction …………………………………………………………………………………44
• 58. Control Layouts …………………………………………………………………………..44
• 59. Boom and Carriage Controls …………………………………………………………45
• 60. Auxiliary Controls ………………………………………………………………………..49
• 61. Safety Equipment …………………………………………………………………………….51
• 62. Longitudinal Load Moment Indicator (LLMI) (If fitted) ………………………..51
• 63. Longitudinal Load Moment Indicator With Longitudinal Load Motion Control
• 64. (If fitted) ……………………………………………………………………………………..54
• 65. Rated Payload Lifting Capacity ……………………………………………………..59
• 66. Fire Extinguisher (If Fitted) ……………………………………………………………60
• 67. Before Starting the Engine …………………………………………………………………61
• 68. Starting the Engine …………………………………………………………………………..63
• 69. 4-Wheel Drive Selection (3.5D 4×4 Machine) ………………………………….63
• 70. Preparing the Machine for Travel ……………………………………………………….64
• 71. Preparing for Site Travel ……………………………………………………………….64
• 72. Getting the Machine Moving ………………………………………………………………65
• 73. Operating Practices ……………………………………………………………………..65
• 74. Operating Procedure ……………………………………………………………………66
• 75. Stopping and Parking the Machine ……………………………………………………..67
• 76. Working with the Machine …………………………………………………………………68
• 77. Operating Practices and Site Safety ………………………………………………68
• 78. Clothing and Safety Equipment ……………………………………………………..68
• 79. Danger Zone ………………………………………………………………………………68
• 80. Log Moving-Handling ……………………………………………………………………68
• 81. Working with the Boom ………………………………………………………………..69
• 82. Safety Warnings ………………………………………………………………………….72
• 83. Operating Safety …………………………………………………………………………74
• 84. Driving Techniques ………………………………………………………………………75
• 85. Rollover ……………………………………………………………………………………..77
• 86. Basic Loading Techniques …………………………………………………………….77
• 87. Operating Environment ……………………………………………………………………..84
• 88. Operating in Low Temperatures …………………………………………………….84
• 89. Operating in High Temperatures ……………………………………………………84
• 90. Operating in Dusty or Sandy Areas ………………………………………………..84
• 91. Operating in Coastal Regions ……………………………………………………….84
• 92. Operating on Wet or Soft Ground …………………………………………………..84
• 93. Refuelling the Machine ……………………………………………………………………..85
• 94. Low Fuel Levels ………………………………………………………………………….85
• 95. Filling the Tank ……………………………………………………………………………85
• 96. Moving a Disabled Machine ………………………………………………………………87
• 97. Towing and Retrieval ……………………………………………………………………87
• 98. Recovery Hitch ……………………………………………………………………………88
• 99. Transporting the Machine ………………………………………………………………….89
• 100. Lifting the Machine …………………………………………………………………………..90
• 101. Jacking Points …………………………………………………………………………………91
• 102. Raising the Teletruk ……………………………………………………………………..91
• 103. Lowering the Teletruk …………………………………………………………………..91
• 104. Storage of the Machine …………………………………………………………………….92
• 105. Introduction …………………………………………………………………………………92
• 106. Storage Area ………………………………………………………………………………92
• 107. Prepare the Machine for Storage …………………………………………………..92
• 108. Put the Machine into Storage ………………………………………………………..92
• 109. During Storage ……………………………………………………………………………92
• 110. Take the Machine Out of Storage …………………………………………………..93
• 111. Routine Maintenance
• 112. Service Requirements ………………………………………………………………………95
• 113. Introduction …………………………………………………………………………………95
• 114. Owner-Operator Support ………………………………………………………………95
• 115. Service-Maintenance Agreements …………………………………………………95
• 116. Fit for Purpose Tests for Lifting Equipment ………………………………………95
• 117. Obtaining Replacement Parts ………………………………………………………..96
• 118. Health and Safety …………………………………………………………………………….97
• 119. Lubricants …………………………………………………………………………………..97
• 120. Battery ……………………………………………………………………………………….99
• 121. Service Schedules ………………………………………………………………………….101
• 122. Introduction ……………………………………………………………………………….101
• 123. How to Use the Service Schedules ………………………………………………101
• 124. Calendar Equivalents …………………………………………………………………101
• 125. Pre-start Cold Checks, Service Points and Fluid Levels ………………….102
• 126. Functional Test and Final Inspection …………………………………………….104
• 127. Fluids, Lubricants and Capacities ……………………………………………………..105
• 128. Coolant Mixtures ……………………………………………………………………….106
• 129. Fuels ………………………………………………………………………………………..107
• 130. Prepare the Machine for Maintenance ……………………………………………… 110
• 131. Introduction ………………………………………………………………………………. 110
• 132. How to Make the Machine Safe (Boom Lowered) ………………………….. 111
• 133. Cleaning the Machine …………………………………………………………………….. 112
• 134. Introduction ………………………………………………………………………………. 112
• 135. Preparing the Machine for Cleaning …………………………………………….. 112
• 136. Cleaning the Machine ………………………………………………………………… 113
• 137. Checking For Damage ……………………………………………………………………. 114
• 138. Check the Machine Body and Structure ……………………………………….. 114
• 139. Check the Tyres ……………………………………………………………………….. 114
• 140. Check the Seat and Seat Belt …………………………………………………….. 114
• 141. Check the Hydraulic Hoses and Fittings ………………………………………. 114
• 142. Check the Electrical Circuits ……………………………………………………….. 115
• 143. Checking the ROPS-FOPS Structure …………………………………………… 115
• 144. Greasing ………………………………………………………………………………………. 116
• 145. Introduction ………………………………………………………………………………. 116
• 146. Preparing the Machine for Greasing ……………………………………………. 116
• 147. Carriage …………………………………………………………………………………… 117
• 148. Boom ………………………………………………………………………………………. 117
• 149. Rear Axle …………………………………………………………………………………. 117
• 150. Sideshift Option ………………………………………………………………………… 118
• 151. Inner Boom ………………………………………………………………………………. 118
• 152. Access Panels ………………………………………………………………………………. 119
• 153. Introduction ………………………………………………………………………………. 119
• 154. Operator's Enclosure-Cab ………………………………………………………….. 119
• 155. Daily Inspection Cover ……………………………………………………………….120
• 156. Front Cover ………………………………………………………………………………121
• 157. Daily Inspection Rear Cover ………………………………………………………..121
• 158. Belly Plate (4WD Machines) ………………………………………………………..122
• 159. Optional Trash Guard …………………………………………………………………122
• 160. Brakes ………………………………………………………………………………………….123
• 161. Park Brake ………………………………………………………………………………..123
• 162. Electrical System ……………………………………………………………………………124
• 163. Battery ……………………………………………………………………………………..124
• 164. Jump Starting the Engine ……………………………………………………………126
• 165. Fuses ……………………………………………………………………………………….127
• 166. Relays ……………………………………………………………………………………..131
• 167. Bulbs ……………………………………………………………………………………….133
• 168. Engine ………………………………………………………………………………………….134
• 169. Oil and Filter ……………………………………………………………………………..134
• 170. Cooling System …………………………………………………………………………136
• 171. Fan Belt (Perkins) ………………………………………………………………………137
• 172. Alternator Drive Belt (Deutz 2011-L04W) ………………………………………138
• 173. Air Filter ……………………………………………………………………………………139
• 174. Diesel Fuel System …………………………………………………………………………141
• 175. Introduction ……………………………………………………………………………….141
• 176. Water Separator and Engine Fuel Filter ………………………………………..142
• 177. Bleeding the System ………………………………………………………………….145
• 178. LPG Fuel System …………………………………………………………………………..146
• 179. Introduction ……………………………………………………………………………….146
• 180. Type of LPG ……………………………………………………………………………..147
• 181. Filling the LPG Tank …………………………………………………………………..147
• 182. Changing the LPG Tank ……………………………………………………………..147
• 183. Hydraulic System ……………………………………………………………………………148
• 184. Introduction ……………………………………………………………………………….148
• 185. Releasing the Hydraulic Pressure ………………………………………………..149
• 186. Checking the Fluid Level …………………………………………………………….150
• 187. Checking for Leaks …………………………………………………………………….150
• 188. Changing the Filter Element ………………………………………………………..151
• 189. Tyres and Wheels …………………………………………………………………………..152
• 190. General …………………………………………………………………………………….152
• 191. Tyre Inflation ……………………………………………………………………………..153
• 192. Changing a Wheel ……………………………………………………………………..154
• 193. Forks ……………………………………………………………………………………………156
• 194. Inspecting the Forks …………………………………………………………………..156
• 195. Changing-Repositioning the Forks ……………………………………………….156
• 196. Windscreen Washer ……………………………………………………………………….158
• 197. Checking the Level …………………………………………………………………….158
• 198. Fire Extinguisher (if fitted) ………………………………………………………………..159
• 199. Checking the Fire Extinguisher ……………………………………………………159
• 200. Optional Attachments
• 201. Introduction ……………………………………………………………………………………161
• 202. Connecting-Disconnecting Hydraulic Hoses ……………………………………….162
• 203. Introduction ……………………………………………………………………………….162
• 204. Connecting the Hydraulic Hoses ………………………………………………….162
• 205. Disconnecting the Hydraulic Hoses ………………………………………………163
• 206. Quick Release Couplings ……………………………………………………………164
• 207. Shovel-Attachments ………………………………………………………………………..166
• 208. Engaging the Shovel-Attachments ……………………………………………….166
• 209. Disengaging the Shovel-Attachments ……………………………………………166
• 210. Changezee Quickhitch ……………………………………………………………………168
• 211. Installing Changezee Quickhitch Attachments ……………………………….168
• 212. Removing Changezee Quickhitch Attachments ……………………………..169
• 213. Work Platforms ………………………………………………………………………………170
• 214. Specifications
• 215. Static Dimensions …………………………………………………………………………..171
• 216. Noise Data …………………………………………………………………………………….172
• 217. Introduction ……………………………………………………………………………….172
• 218. All Machines ……………………………………………………………………………..172
• 219. Vibration Data ………………………………………………………………………………..173
• 220. Introduction ……………………………………………………………………………….173
• 221. Teletruk 4 x 2 …………………………………………………………………………….174
• 222. Teletruk 4 x 4 …………………………………………………………………………….175
• 223. Attachments Data …………………………………………………………………………..176
• 224. Tyre Sizes and Pressures ………………………………………………………………..177
• 225. Introduction ……………………………………………………………………………….177
• 226. Specifications ……………………………………………………………………………178
• 227. Travel Speed …………………………………………………………………………………180
• 228. European Community Standards
• 229. EC Declaration of Conformity …………………………………………………………..181
• 230. Introduction ……………………………………………………………………………….181
• 231. Explanation of the EC Declaration of Conformity ……………………………183
• 232. Warranty
• 233. Machine Service Record Sheet ………………………………………………………..185
• 234. Registration Information ………………………………………………………………….187