JCB 225, 225T, 260, 260T, 280, 300, 300T, 320T, 330 Operator Manual 9821-3950

Description

• Model List:
  • 225, 225T, 260, 260T, 280, 300, 300T, 320T, 330

• 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cross References ………………………………………………………………………………………………………………… 2
• 8. Location of Manual ………………………………………………………………………………………………………………. 2
• 9. Safety
• 10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 11. Safety Warnings …………………………………………………………………………………………………………………… 3
• 12. General Safety …………………………………………………………………………………………………………………….. 3
• 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
• 14. About the Product
• 15. Introduction
• 16. General ……………………………………………………………………………………………………………………………….. 5
• 17. Product Compliance ……………………………………………………………………………………………………………… 5
• 18. Description
• 19. General ……………………………………………………………………………………………………………………………….. 6
• 20. Intended Use ……………………………………………………………………………………………………………………….. 6
• 21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
• 22. Danger Zone ……………………………………………………………………………………………………………………….. 6
• 23. Main Component Locations …………………………………………………………………………………………………… 7
• 24. Product and Component Identification
• 25. Machine ………………………………………………………………………………………………………………………………. 8
• 26. Engine ………………………………………………………………………………………………………………………………… 9
• 27. Operator Protective Structure ………………………………………………………………………………………………. 10
• 28. Safety Labels
• 29. General ……………………………………………………………………………………………………………………………… 12
• 30. Safety Label Identification ……………………………………………………………………………………………………. 13
• 31. Operator Station
• 32. Component Locations …………………………………………………………………………………………………………. 15
• 33. Console Switches
• 34. Window Wipers ………………………………………………………………………………………………………………….. 17
• 35. Interior Switches
• 36. Ignition Switch ……………………………………………………………………………………………………………………. 18
• 37. Cab Interior Light ……………………………………………………………………………………………………………….. 19
• 38. Operation
• 39. Introduction
• 40. General ……………………………………………………………………………………………………………………………… 21
• 41. Operating Safety
• 42. General ……………………………………………………………………………………………………………………………… 22
• 43. Worksite Safety ………………………………………………………………………………………………………………….. 24
• 44. Risk Assessment ……………………………………………………………………………………………………………….. 25
• 45. Walk-Around Inspection
• 46. General ……………………………………………………………………………………………………………………………… 27
• 47. Entering and Leaving the Operator Station
• 48. General ……………………………………………………………………………………………………………………………… 28
• 49. Emergency Exit ………………………………………………………………………………………………………………….. 29
• 50. Doors
• 51. Operator Door ……………………………………………………………………………………………………………………. 32
• 52. Windows
• 53. Front Window …………………………………………………………………………………………………………………….. 34
• 54. Side Window ……………………………………………………………………………………………………………………… 35
• 55. Before Starting the Engine
• 56. General ……………………………………………………………………………………………………………………………… 36
• 57. Operator Seat
• 58. General ……………………………………………………………………………………………………………………………… 37
• 59. Basic Seat …………………………………………………………………………………………………………………………. 37
• 60. Suspension Seat ………………………………………………………………………………………………………………… 37
• 61. Seat Belt
• 62. General ……………………………………………………………………………………………………………………………… 40
• 63. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 40
• 64. Static Seat Belt ………………………………………………………………………………………………………………….. 41
• 65. Mirrors
• 66. General ……………………………………………………………………………………………………………………………… 44
• 67. Starting the Engine
• 68. General ……………………………………………………………………………………………………………………………… 46
• 69. Stopping and Parking
• 70. General ……………………………………………………………………………………………………………………………… 50
• 71. Preparing for Travel
• 72. General ……………………………………………………………………………………………………………………………… 51
• 73. Preparing for Road Travel …………………………………………………………………………………………………… 51
• 74. Preparing for Worksite Travel ………………………………………………………………………………………………. 52
• 75. Smooth Ride System (SRS) ………………………………………………………………………………………………… 53
• 76. Beacon ……………………………………………………………………………………………………………………………… 53
• 77. Locks
• 78. General ……………………………………………………………………………………………………………………………… 55
• 79. Control Lock ………………………………………………………………………………………………………………………. 55
• 80. Transportation Lock ……………………………………………………………………………………………………………. 57
• 81. Drive Controls
• 82. General ……………………………………………………………………………………………………………………………… 58
• 83. Instruments
• 84. General ……………………………………………………………………………………………………………………………… 68
• 85. Instrument Panel ………………………………………………………………………………………………………………… 73
• 86. Getting the Machine Moving
• 87. General ……………………………………………………………………………………………………………………………… 87
• 88. Operating Levers-Pedals
• 89. General ……………………………………………………………………………………………………………………………… 88
• 90. Control Layouts ………………………………………………………………………………………………………………….. 88
• 91. Lift Arm Controls ………………………………………………………………………………………………………………… 88
• 92. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 91
• 93. Working with the Lift Arm
• 94. General ……………………………………………………………………………………………………………………………… 94
• 95. Filling the Shovel ……………………………………………………………………………………………………………….. 94
• 96. Loading a Truck …………………………………………………………………………………………………………………. 95
• 97. Slopes
• 98. General ……………………………………………………………………………………………………………………………… 96
• 99. Driving on Slopes ………………………………………………………………………………………………………………. 96
• 100. Working on Slopes …………………………………………………………………………………………………………….. 96
• 101. Heating, Ventilating and Air-Conditioning (HVAC)
• 102. General ……………………………………………………………………………………………………………………………… 97
• 103. Air-Conditioning Controls …………………………………………………………………………………………………….. 97
• 104. Power Sockets
• 105. Auxiliary Power Socket ……………………………………………………………………………………………………….. 98
• 106. Radio
• 107. General ……………………………………………………………………………………………………………………………… 99
• 108. Battery Isolator
• 109. General ……………………………………………………………………………………………………………………………. 103
• 110. Fire Extinguisher
• 111. General ……………………………………………………………………………………………………………………………. 104
• 112. Moving a Disabled Product
• 113. General ……………………………………………………………………………………………………………………………. 105
• 114. Jump-Starting the Engine ………………………………………………………………………………………………….. 105
• 115. Retrieval ………………………………………………………………………………………………………………………….. 106
• 116. Loader Arm (Emergency Operation) …………………………………………………………………………………… 106
• 117. Lifting the Product
• 118. General ……………………………………………………………………………………………………………………………. 108
• 119. Transporting the Product
• 120. General ……………………………………………………………………………………………………………………………. 110
• 121. Loading the Product onto the Transporting Vehicle-Trailer ……………………………………………………… 110
• 122. Operating Environment
• 123. General ……………………………………………………………………………………………………………………………. 114
• 124. Operating in Low Temperatures …………………………………………………………………………………………. 114
• 125. Operating in High Temperatures …………………………………………………………………………………………. 114
• 126. Refuelling
• 127. General ……………………………………………………………………………………………………………………………. 116
• 128. Low Fuel Levels ……………………………………………………………………………………………………………….. 116
• 129. Filling the Tank …………………………………………………………………………………………………………………. 116
• 130. Attachments
• 131. Working with Attachments
• 132. Introduction ………………………………………………………………………………………………………………………. 119
• 133. Attachments for your Product …………………………………………………………………………………………….. 119
• 134. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 128
• 135. Impact Protection ……………………………………………………………………………………………………………… 131
• 136. Tool Carrier
• 137. General ……………………………………………………………………………………………………………………………. 132
• 138. Quickhitch
• 139. General ……………………………………………………………………………………………………………………………. 134
• 140. Shovels
• 141. General ……………………………………………………………………………………………………………………………. 138
• 142. Standard Shovel ………………………………………………………………………………………………………………. 138
• 143. Grapple Shovel ………………………………………………………………………………………………………………… 139
• 144. 6-in-1 Shovel ……………………………………………………………………………………………………………………. 140
• 145. Forks
• 146. Pallet Forks ……………………………………………………………………………………………………………………… 144
• 147. Manure Forks …………………………………………………………………………………………………………………… 145
• 148. Snow Blade
• 149. General ……………………………………………………………………………………………………………………………. 147
• 150. Winch
• 151. General ……………………………………………………………………………………………………………………………. 151
• 152. Preservation and Storage
• 153. Cleaning
• 154. General ……………………………………………………………………………………………………………………………. 159
• 155. Preparation ………………………………………………………………………………………………………………………. 159
• 156. Checking For Damage
• 157. General ……………………………………………………………………………………………………………………………. 161
• 158. Storage
• 159. General ……………………………………………………………………………………………………………………………. 162
• 160. Put into Storage ……………………………………………………………………………………………………………….. 162
• 161. During Storage …………………………………………………………………………………………………………………. 162
• 162. Take out of Storage ………………………………………………………………………………………………………….. 163
• 163. Security
• 164. General ……………………………………………………………………………………………………………………………. 164
• 165. JCB Plantguard ………………………………………………………………………………………………………………… 164
• 166. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 164
• 167. LiveLink …………………………………………………………………………………………………………………………… 164
• 168. Maintenance
• 169. Introduction
• 170. General ……………………………………………………………………………………………………………………………. 165
• 171. Owner-Operator Support ……………………………………………………………………………………………………. 165
• 172. Service-Maintenance Agreements ………………………………………………………………………………………. 165
• 173. Obtaining Spare Parts ………………………………………………………………………………………………………. 166
• 174. Maintenance Safety
• 175. General ……………………………………………………………………………………………………………………………. 167
• 176. Fluids and Lubricants ……………………………………………………………………………………………………….. 168
• 177. Maintenance Schedules
• 178. General ……………………………………………………………………………………………………………………………. 172
• 179. How to Use the Maintenance Schedules …………………………………………………………………………….. 172
• 180. Maintenance Intervals ……………………………………………………………………………………………………….. 172
• 181. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 172
• 182. Functional Tests and Final Inspection …………………………………………………………………………………. 174
• 183. Maintenance Positions
• 184. General ……………………………………………………………………………………………………………………………. 176
• 185. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 177
• 186. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 178
• 187. Maintenance Position (Lift Arm Raised and Cab Raised) ………………………………………………………. 181
• 188. Service Points
• 189. General ……………………………………………………………………………………………………………………………. 182
• 190. Access Apertures
• 191. General ……………………………………………………………………………………………………………………………. 187
• 192. Engine Compartment Cover ………………………………………………………………………………………………. 187
• 193. Rear Cover ………………………………………………………………………………………………………………………. 188
• 194. Cab-Canopy …………………………………………………………………………………………………………………….. 189
• 195. Tools
• 196. General ……………………………………………………………………………………………………………………………. 194
• 197. Toolbox ……………………………………………………………………………………………………………………………. 194
• 198. Lubrication
• 199. General ……………………………………………………………………………………………………………………………. 197
• 200. Preparation ………………………………………………………………………………………………………………………. 197
• 201. Attachments
• 202. General …………………………………………………………………………………………………………………………… 198
• 203. Body and Framework
• 204. General …………………………………………………………………………………………………………………………… 199
• 205. Pivot Pins ………………………………………………………………………………………………………………………… 200
• 206. Operator Station
• 207. General …………………………………………………………………………………………………………………………… 203
• 208. Operator Protective Structure …………………………………………………………………………………………….. 203
• 209. Seat Belt …………………………………………………………………………………………………………………………. 204
• 210. Controls …………………………………………………………………………………………………………………………… 204
• 211. Engine
• 212. General …………………………………………………………………………………………………………………………… 205
• 213. Oil …………………………………………………………………………………………………………………………………… 205
• 214. Exhaust …………………………………………………………………………………………………………………………… 208
• 215. Air Filter
• 216. General …………………………………………………………………………………………………………………………… 210
• 217. Fuel System
• 218. General …………………………………………………………………………………………………………………………… 211
• 219. Fuel Filter ………………………………………………………………………………………………………………………… 212
• 220. Water Separator ………………………………………………………………………………………………………………. 212
• 221. Cooling System
• 222. General …………………………………………………………………………………………………………………………… 214
• 223. Coolant ……………………………………………………………………………………………………………………………. 214
• 224. Cooling Pack …………………………………………………………………………………………………………………… 215
• 225. Brakes
• 226. Park Brake ………………………………………………………………………………………………………………………. 216
• 227. Wheels
• 228. General …………………………………………………………………………………………………………………………… 218
• 229. Tyres
• 230. General …………………………………………………………………………………………………………………………… 220
• 231. Tracks
• 232. Rubber ……………………………………………………………………………………………………………………………. 222
• 233. Drive Gearbox
• 234. Oil …………………………………………………………………………………………………………………………………… 224
• 235. Hydraulic System
• 236. General …………………………………………………………………………………………………………………………… 225
• 237. Services ………………………………………………………………………………………………………………………….. 226
• 238. Oil …………………………………………………………………………………………………………………………………… 226
• 239. Cylinder Rams …………………………………………………………………………………………………………………. 227
• 240. Electrical System
• 241. General …………………………………………………………………………………………………………………………… 228
• 242. Battery …………………………………………………………………………………………………………………………….. 228
• 243. Battery Isolator ………………………………………………………………………………………………………………… 229
• 244. Fuses ……………………………………………………………………………………………………………………………… 230
• 245. Relays …………………………………………………………………………………………………………………………….. 231
• 246. Window Washer ……………………………………………………………………………………………………………….. 232
• 247. Miscellaneous
• 248. Fire Extinguisher ………………………………………………………………………………………………………………. 234
• 249. Technical Data
• 250. Static Dimensions
• 251. General ……………………………………………………………………………………………………………………………. 235
• 252. Dimensions ………………………………………………………………………………………………………………………. 235
• 253. Weights …………………………………………………………………………………………………………………………… 242
• 254. Performance Dimensions
• 255. General ……………………………………………………………………………………………………………………………. 244
• 256. Driving Performance …………………………………………………………………………………………………………. 247
• 257. Noise Emissions
• 258. General ……………………………………………………………………………………………………………………………. 248
• 259. Noise Data ………………………………………………………………………………………………………………………. 248
• 260. Vibration Emissions
• 261. General ……………………………………………………………………………………………………………………………. 249
• 262. Vibration Data ………………………………………………………………………………………………………………….. 250
• 263. Fluids, Lubricants and Capacities
• 264. General ……………………………………………………………………………………………………………………………. 252
• 265. Fuel ………………………………………………………………………………………………………………………………… 252
• 266. Coolant ……………………………………………………………………………………………………………………………. 256
• 267. Torque Values
• 268. General ……………………………………………………………………………………………..