JCB 250, 250T, 270, 270T, 300, 300T, 320T, 325T, 330, 3TS-8T, 3TS-8W Operator Manual 9831-7500

Description

• Model List:
  • 250, 250T, 270, 270T, 300, 300T, 320T, 325T, 330, 3TS-8T, 3TS-8W

• 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 2
• 7. Cross References ………………………………………………………………………………………………………………… 2
• 8. Location of Manual ………………………………………………………………………………………………………………. 2
• 9. Safety
• 10. Safety – Yours and Others …………………………………………………………………………………………………….. 4
• 11. Safety Warnings …………………………………………………………………………………………………………………… 4
• 12. General Safety …………………………………………………………………………………………………………………….. 5
• 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 6
• 14. About the Product
• 15. Introduction
• 16. General ……………………………………………………………………………………………………………………………….. 7
• 17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 18. Product Compliance ……………………………………………………………………………………………………………… 7
• 19. Description
• 20. General ……………………………………………………………………………………………………………………………….. 8
• 21. Intended Use ……………………………………………………………………………………………………………………….. 8
• 22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
• 23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
• 24. Danger Zone ……………………………………………………………………………………………………………………….. 8
• 25. Main Component Locations …………………………………………………………………………………………………… 9
• 26. Product and Component Identification
• 27. Machine …………………………………………………………………………………………………………………………….. 10
• 28. Engine ………………………………………………………………………………………………………………………………. 10
• 29. Operator Protective Structure ………………………………………………………………………………………………. 11
• 30. Safety Labels
• 31. General ……………………………………………………………………………………………………………………………… 13
• 32. Safety Label Identification ……………………………………………………………………………………………………. 13
• 33. Operator Station
• 34. Component Locations …………………………………………………………………………………………………………. 16
• 35. Interior Switches
• 36. Ignition Switch ……………………………………………………………………………………………………………………. 17
• 37. Cab Interior Light ……………………………………………………………………………………………………………….. 18
• 38. Console Switches
• 39. Window Wipers ………………………………………………………………………………………………………………….. 19
• 40. Operation
• 41. Introduction
• 42. General ……………………………………………………………………………………………………………………………… 21
• 43. Operating Safety
• 44. General ……………………………………………………………………………………………………………………………… 22
• 45. Worksite Safety ………………………………………………………………………………………………………………….. 24
• 46. Risk Assessment ……………………………………………………………………………………………………………….. 25
• 47. Walk-Around Inspection
• 48. General ……………………………………………………………………………………………………………………………… 27
• 49. Entering and Leaving the Operator Station
• 50. General ……………………………………………………………………………………………………………………………… 28
• 51. Emergency Exit ………………………………………………………………………………………………………………….. 29
• 52. Doors
• 53. Operator Door ……………………………………………………………………………………………………………………. 32
• 54. Windows
• 55. Front Window …………………………………………………………………………………………………………………….. 34
• 56. Side Window ……………………………………………………………………………………………………………………… 34
• 57. Battery Isolator
• 58. General ……………………………………………………………………………………………………………………………… 36
• 59. Before Starting the Engine
• 60. General ……………………………………………………………………………………………………………………………… 37
• 61. Operator Seat
• 62. General ……………………………………………………………………………………………………………………………… 38
• 63. Basic Seat …………………………………………………………………………………………………………………………. 38
• 64. Suspension Seat ………………………………………………………………………………………………………………… 39
• 65. Seat Belt
• 66. General ……………………………………………………………………………………………………………………………… 41
• 67. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 41
• 68. Static Seat Belt ………………………………………………………………………………………………………………….. 42
• 69. Mirrors
• 70. General ……………………………………………………………………………………………………………………………… 44
• 71. Starting the Engine
• 72. General ……………………………………………………………………………………………………………………………… 45
• 73. Stopping and Parking
• 74. General ……………………………………………………………………………………………………………………………… 48
• 75. Preparing for Travel
• 76. General ……………………………………………………………………………………………………………………………… 49
• 77. Preparing for Road Travel …………………………………………………………………………………………………… 49
• 78. Preparing for Worksite Travel ………………………………………………………………………………………………. 50
• 79. Smooth Ride System (SRS) ………………………………………………………………………………………………… 51
• 80. Beacon ……………………………………………………………………………………………………………………………… 52
• 81. Safety Equipment
• 82. General ……………………………………………………………………………………………………………………………… 54
• 83. Control Lock ………………………………………………………………………………………………………………………. 54
• 84. Transportation Lock ……………………………………………………………………………………………………………. 55
• 85. Drive Controls
• 86. General ……………………………………………………………………………………………………………………………… 56
• 87. Hand Throttle Control …………………………………………………………………………………………………………. 63
• 88. Instruments
• 89. General ……………………………………………………………………………………………………………………………… 65
• 90. Instrument Panel ………………………………………………………………………………………………………………… 70
• 91. Getting the Machine Moving
• 92. General ……………………………………………………………………………………………………………………………… 85
• 93. Slopes
• 94. General ……………………………………………………………………………………………………………………………… 86
• 95. Driving on Slopes ………………………………………………………………………………………………………………. 86
• 96. Working on Slopes …………………………………………………………………………………………………………….. 86
• 97. Operating Levers-Pedals
• 98. General ……………………………………………………………………………………………………………………………… 87
• 99. Control Layouts ………………………………………………………………………………………………………………….. 87
• 100. Lift Arm Controls ………………………………………………………………………………………………………………… 87
• 101. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 94
• 102. Working with the Lift Arm
• 103. General ……………………………………………………………………………………………………………………………… 98
• 104. Fork Ratings ………………………………………………………………………………………………………………………. 98
• 105. Filling the Shovel ……………………………………………………………………………………………………………… 103
• 106. Loading a Truck ……………………………………………………………………………………………………………….. 105
• 107. Heating, Ventilating and Air-Conditioning (HVAC)
• 108. General ……………………………………………………………………………………………………………………………. 107
• 109. Air-Conditioning Controls …………………………………………………………………………………………………… 107
• 110. Power Sockets
• 111. Auxiliary Power Socket ……………………………………………………………………………………………………… 108
• 112. Radio
• 113. General ……………………………………………………………………………………………………………………………. 109
• 114. Fire Extinguisher
• 115. General ……………………………………………………………………………………………………………………………. 112
• 116. Moving a Disabled Machine
• 117. General ……………………………………………………………………………………………………………………………. 113
• 118. Jump-Starting the Engine ………………………………………………………………………………………………….. 113
• 119. Retrieval ………………………………………………………………………………………………………………………….. 114
• 120. Loader Arm (Emergency Operation) …………………………………………………………………………………… 115
• 121. Lifting the Machine
• 122. General ……………………………………………………………………………………………………………………………. 117
• 123. Transporting the Machine
• 124. General ……………………………………………………………………………………………………………………………. 120
• 125. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 120
• 126. Operating Environment
• 127. General ……………………………………………………………………………………………………………………………. 123
• 128. Operating in Low Temperatures …………………………………………………………………………………………. 123
• 129. Operating in High Temperatures …………………………………………………………………………………………. 123
• 130. Refuelling
• 131. General ……………………………………………………………………………………………………………………………. 125
• 132. Low Fuel Levels ……………………………………………………………………………………………………………….. 125
• 133. Filling the Tank …………………………………………………………………………………………………………………. 125
• 134. Attachments
• 135. Working with Attachments
• 136. Introduction ………………………………………………………………………………………………………………………. 127
• 137. Attachments for your Machine ……………………………………………………………………………………………. 127
• 138. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 152
• 139. Impact Protection ……………………………………………………………………………………………………………… 156
• 140. Attachment Frame
• 141. General ……………………………………………………………………………………………………………………………. 158
• 142. Quickhitch
• 143. Quickhitch Attachment Bracket …………………………………………………………………………………………… 159
• 144. Shovels
• 145. General ……………………………………………………………………………………………………………………………. 164
• 146. Standard Shovel ………………………………………………………………………………………………………………. 164
• 147. Grapple Shovel ………………………………………………………………………………………………………………… 165
• 148. 6-in-1 Shovel ……………………………………………………………………………………………………………………. 166
• 149. Forks
• 150. General ……………………………………………………………………………………………………………………………. 169
• 151. Pallet Forks ……………………………………………………………………………………………………………………… 169
• 152. Manure Forks …………………………………………………………………………………………………………………… 171
• 153. Snow Blade
• 154. General ……………………………………………………………………………………………………………………………. 173
• 155. Winch
• 156. General ……………………………………………………………………………………………………………………………. 177
• 157. Preservation and Storage
• 158. Cleaning
• 159. General ……………………………………………………………………………………………………………………………. 185
• 160. Preparation ………………………………………………………………………………………………………………………. 186
• 161. Checking For Damage
• 162. General ……………………………………………………………………………………………………………………………. 187
• 163. Storage
• 164. General ……………………………………………………………………………………………………………………………. 188
• 165. Put into Storage ……………………………………………………………………………………………………………….. 188
• 166. During Storage …………………………………………………………………………………………………………………. 188
• 167. Take out of Storage ………………………………………………………………………………………………………….. 189
• 168. Security
• 169. General ……………………………………………………………………………………………………………………………. 190
• 170. JCB Plantguard ………………………………………………………………………………………………………………… 190
• 171. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 190
• 172. LiveLink …………………………………………………………………………………………………………………………… 190
• 173. Maintenance
• 174. Introduction
• 175. General ……………………………………………………………………………………………………………………………. 191
• 176. Owner-Operator Support ……………………………………………………………………………………………………. 191
• 177. Service-Maintenance Agreements ………………………………………………………………………………………. 192
• 178. Obtaining Spare Parts ………………………………………………………………………………………………………. 192
• 179. Maintenance Safety
• 180. General ……………………………………………………………………………………………………………………………. 193
• 181. Fluids and Lubricants ……………………………………………………………………………………………………….. 194
• 182. Maintenance Schedules
• 183. General ……………………………………………………………………………………………………………………………. 198
• 184. How to Use the Maintenance Schedules …………………………………………………………………………….. 198
• 185. Maintenance Intervals ……………………………………………………………………………………………………….. 198
• 186. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 199
• 187. Functional Tests and Final Inspection …………………………………………………………………………………. 203
• 188. Maintenance Positions
• 189. General ……………………………………………………………………………………………………………………………. 204
• 190. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 204
• 191. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 205
• 192. Maintenance Position (Lift Arm Raised and Cab Raised) ………………………………………………………. 207
• 193. Service Points
• 194. General ……………………………………………………………………………………………………………………………. 208
• 195. Access Apertures
• 196. General ……………………………………………………………………………………………………………………………. 214
• 197. Engine Compartment Cover ………………………………………………………………………………………………. 214
• 198. Rear Cover ………………………………………………………………………………………………………………………. 215
• 199. Cab-Canopy …………………………………………………………………………………………………………………….. 216
• 200. Tools
• 201. General ……………………………………………………………………………………………………………………………. 222
• 202. Toolbox ……………………………………………………………………………………………………………………………. 222
• 203. Lubrication
• 204. General ……………………………………………………………………………………………………………………………. 224
• 205. Preparation ………………………………………………………………………………………………………………………. 224
• 206. Attachments
• 207. General …………………………………………………………………………………………………………………………… 225
• 208. Body and Framework
• 209. General …………………………………………………………………………………………………………………………… 226
• 210. Pivot Pins ………………………………………………………………………………………………………………………… 227
• 211. Operator Station
• 212. General …………………………………………………………………………………………………………………………… 230
• 213. Operator Protective Structure …………………………………………………………………………………………….. 230
• 214. Seat ………………………………………………………………………………………………………………………………… 231
• 215. Seat Belt …………………………………………………………………………………………………………………………. 231
• 216. Controls …………………………………………………………………………………………………………………………… 231
• 217. Engine
• 218. General …………………………………………………………………………………………………………………………… 232
• 219. Oil …………………………………………………………………………………………………………………………………… 232
• 220. Exhaust …………………………………………………………………………………………………………………………… 236
• 221. Air Filter
• 222. General …………………………………………………………………………………………………………………………… 238
• 223. Fuel System
• 224. General …………………………………………………………………………………………………………………………… 239
• 225. Fuel Filter ………………………………………………………………………………………………………………………… 240
• 226. Water Separator ………………………………………………………………………………………………………………. 240
• 227. Cooling System
• 228. General …………………………………………………………………………………………………………………………… 242
• 229. Coolant ……………………………………………………………………………………………………………………………. 242
• 230. Cooling Pack …………………………………………………………………………………………………………………… 243
• 231. Brakes
• 232. Park Brake ………………………………………………………………………………………………………………………. 244
• 233. Wheels
• 234. General …………………………………………………………………………………………………………………………… 245
• 235. Tyres
• 236. General …………………………………………………………………………………………………………………………… 247
• 237. Tracks
• 238. Rubber ……………………………………………………………………………………………………………………………. 249
• 239. Drive Gearbox
• 240. Oil …………………………………………………………………………………………………………………………………… 251
• 241. Hydraulic System
• 242. General …………………………………………………………………………………………………………………………… 252
• 243. Services ………………………………………………………………………………………………………………………….. 252
• 244. Oil …………………………………………………………………………………………………………………………………… 253
• 245. Cylinders – Rams ……………………………………………………………………………………………………………… 253
• 246. Electrical System
• 247. General …………………………………………………………………………………………………………………………… 254
• 248. Battery …………………………………………………………………………………………………………………………….. 255
• 249. Battery Isolator ………………………………………………………………………………………………………………… 256
• 250. Fuses ……………………………………………………………………………………………………………………………… 256
• 251. Relays …………………………………………………………………………………………………………………………….. 257
• 252. Window Washer ……………………………………………………………………………………………………………….. 259
• 253. Miscellaneous
• 254. Fire Extinguisher ………………………………………………………………………………………………………………. 260
• 255. Technical Data
• 256. Static Dimensions
• 257. General ……………………………………………………………………………………………………………………………. 261
• 258. Dimensions ………………………………………………………………………………………………………………………. 261
• 259. Weights …………………………………………………………………………………………………………………………… 277
• 260. Visibility Diagrams …………………………………………………………………………………………………………….. 281
• 261. Performance Dimensions
• 262. General ……………………………………………………………………………………………………………………………. 283
• 263. Driving Performance …………………………………………………………………………………………………………. 288
• 264. Noise Emissions
• 265. General ……………………………………………………………………………………………………………………………. 290
• 266. Noise Data ……………………………………………………………………………..