JCB 2CX Backhoe Loader With Tier 3 Engine Operator Manual 9821-2050

Description

• Model List:
  • 2CX Backhoe Loader With Tier 3 Engine

• 1. Safety Notices
• 2. Important Information ……………………………………………………………………….. ix
• 3. The Operator Manual …………………………………………………………………… ix
• 4. Safety Warnings ………………………………………………………………………….. ix
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cab-Canopy …………………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Backhoe Loader ………………………………………………………………2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Component List …………………………………………………………………………….2
• 16. Safety Check List ……………………………………………………………………………….3
• 17. Safety – Yours and Others ………………………………………………………………3
• 18. General Safety ……………………………………………………………………………..3
• 19. Operating Safety …………………………………………………………………………..5
• 20. Maintenance Safety ……………………………………………………………………….8
• 21. Safety Check List (Airmaster machines) ……………………………………………..13
• 22. General Safety ……………………………………………………………………………13
• 23. Operating Safety …………………………………………………………………………13
• 24. Maintenance safety ……………………………………………………………………..13
• 25. Safety Labels …………………………………………………………………………………..14
• 26. Introduction …………………………………………………………………………………14
• 27. Safety Label Identification …………………………………………………………….15
• 28. Identifying Your Machine …………………………………………………………………..18
• 29. Machine Identification Plate ………………………………………………………….18
• 30. Compressor Unit Identification (Airmaster machines) ……………………….19
• 31. Component Identification Plates …………………………………………………….20
• 32. Transmission Identification Numbers ……………………………………………..21
• 33. ROPS-FOPS Certification plate ……………………………………………………..22
• 34. FOPS Data Plate …………………………………………………………………………22
• 35. Machine Security ……………………………………………………………………………..23
• 36. Introduction …………………………………………………………………………………23
• 37. JCB Plantguard …………………………………………………………………………..23
• 38. Construction Equipment Security And Registration Scheme (CESAR) .23
• 39. Operation
• 40. Introduction ……………………………………………………………………………………..25
• 41. Before Entering the Cab ……………………………………………………………………26
• 42. Entering and Leaving the Cab ……………………………………………………………27
• 43. Doors and Windows …………………………………………………………………………28
• 44. Opening and Closing the Doors …………………………………………………….28
• 45. Opening and Closing the Side Windows …………………………………………29
• 46. Opening and Closing the Rear Window ………………………………………….29
• 47. Seat Controls …………………………………………………………………………………..30
• 48. Introduction …………………………………………………………………………………30
• 49. Standard Seat ……………………………………………………………………………..30
• 50. Seat Belt …………………………………………………………………………………………33
• 51. Inertia Reel Seat Belt …………………………………………………………………..33
• 52. Visibility Aids ……………………………………………………………………………………35
• 53. Mirrors ……………………………………………………………………………………….35
• 54. Cab Layout ……………………………………………………………………………………..36
• 55. Component Key …………………………………………………………………………..37
• 56. Drive Controls, Switches and Instruments ……………………………………………38
• 57. Drive Controls ……………………………………………………………………………..38
• 58. Steer Mode Selector …………………………………………………………………….41
• 59. Switches …………………………………………………………………………………….42
• 60. Instruments …………………………………………………………………………………47
• 61. Air Conditioning and Heater Controls ……………………………………………..50
• 62. Compressor (Airmaster machines) …………………………………………………51
• 63. Operating Levers ……………………………………………………………………………..57
• 64. Introduction …………………………………………………………………………………57
• 65. Control Layouts …………………………………………………………………………..57
• 66. Loader Controls …………………………………………………………………………..58
• 67. Backhoe Controls ………………………………………………………………………..61
• 68. Stabiliser Controls ……………………………………………………………………….70
• 69. Auxiliary Controls ………………………………………………………………………..72
• 70. Three Point Hitch Controls ……………………………………………………………75
• 71. Safety Equipment …………………………………………………………………………….77
• 72. Boom and Slew Locks ………………………………………………………………….77
• 73. Overload Warning System (If Fitted) ………………………………………………79
• 74. Beacon ………………………………………………………………………………………80
• 75. Fire Extinguisher (if fitted) …………………………………………………………….81
• 76. Before Starting the Engine …………………………………………………………………82
• 77. Starting The Engine ………………………………………………………………………….84
• 78. Preparing The Machine For Travel ……………………………………………………..86
• 79. Backhoe Attachments ………………………………………………………………….86
• 80. Tucked In Travel Position ……………………………………………………………..86
• 81. Central Protruding Travel Position ………………………………………………….87
• 82. Road Travel Position ……………………………………………………………………87
• 83. Site Travelling Position …………………………………………………………………89
• 84. Getting The Machine Moving ……………………………………………………………..91
• 85. Operating Practices ……………………………………………………………………..91
• 86. Stopping and Parking the Machine ……………………………………………………..93
• 87. Working With The Machine ……………………………………………………………….95
• 88. Operating Practices and Site Safety ………………………………………………95
• 89. Clothing and Safety Equipment ……………………………………………………..95
• 90. Danger Zone ………………………………………………………………………………95
• 91. Log Moving-Handling ……………………………………………………………………95
• 92. Safety Practices ………………………………………………………………………….95
• 93. Working With The Loader ……………………………………………………………..97
• 94. Working With The Backhoe …………………………………………………………101
• 95. Working With The Compressor (Airmaster machines only) ………………108
• 96. Trailer Pick-up And Three Point Hitch ………………………………………….. 110
• 97. Three Point Hitch ………………………………………………………………………. 112
• 98. Power Take-Off (PTO) ……………………………………………………………….. 115
• 99. Lifting (Object Handling) …………………………………………………………….. 117
• 100. Getting the Machine Unstuck ………………………………………………………121
• 101. Operating Environment ……………………………………………………………………122
• 102. Operating in Low Temperatures …………………………………………………..122
• 103. Operating in High Temperatures ………………………………………………….122
• 104. Operating in Dusty or Sandy Areas ………………………………………………122
• 105. Operating in Coastal Regions ……………………………………………………..122
• 106. Operating on Wet or Soft Ground …………………………………………………122
• 107. Refuelling the Machine ……………………………………………………………………123
• 108. Low Fuel Levels ………………………………………………………………………..123
• 109. Filling the Tank ………………………………………………………………………….123
• 110. Moving A Disabled Machine …………………………………………………………….125
• 111. Towing and Retrieval ………………………………………………………………….125
• 112. Lowering a Load ………………………………………………………………………..127
• 113. Transporting The Machine ……………………………………………………………….128
• 114. Lifting A Machine ……………………………………………………………………………130
• 115. Storage of the Machine …………………………………………………………………..132
• 116. Introduction ……………………………………………………………………………….132
• 117. Storage Area …………………………………………………………………………….132
• 118. Prepare the Machine for Storage …………………………………………………132
• 119. Put the Machine into Storage ………………………………………………………132
• 120. During Storage ………………………………………………………………………….132
• 121. Take the Machine Out of Storage …………………………………………………133
• 122. Routine Maintenance
• 123. Service Requirements …………………………………………………………………….135
• 124. Introduction ……………………………………………………………………………….135
• 125. Owner-Operator Support …………………………………………………………….135
• 126. Service-Maintenance Agreements ……………………………………………….135
• 127. Initial Service and Inspection ……………………………………………………….135
• 128. Fit for Purpose Tests for Lifting Equipment …………………………………….136
• 129. Obtaining Replacement Parts ………………………………………………………136
• 130. Health and Safety …………………………………………………………………………..137
• 131. Lubricants …………………………………………………………………………………137
• 132. Battery ……………………………………………………………………………………..139
• 133. Service Schedules ………………………………………………………………………….141
• 134. Introduction ……………………………………………………………………………….141
• 135. How to Use the Service Schedules ………………………………………………141
• 136. Calendar Equivalents …………………………………………………………………141
• 137. Pre-start Cold Checks, Service Points and Fluid Levels ………………….142
• 138. Functional Test and Final Inspection …………………………………………….147
• 139. Fluids, Lubricants and Capacities ……………………………………………………..149
• 140. Coolant Mixtures ……………………………………………………………………….151
• 141. Fuels ………………………………………………………………………………………..152
• 142. Tools …………………………………………………………………………………………….155
• 143. Toolbox (If fitted) ………………………………………………………………………..155
• 144. Carrying Tools onto the Machine ………………………………………………….155
• 145. Prepare the Machine for Maintenance ………………………………………………156
• 146. Introduction ……………………………………………………………………………….156
• 147. How to Make the Machine Safe (Loader Arm Lowered) ………………….156
• 148. How to Make the Machine Safe (Loader Arm Lifted) ………………………156
• 149. Cleaning the Machine ……………………………………………………………………..158
• 150. Introduction ……………………………………………………………………………….158
• 151. Preparing the Machine for Cleaning ……………………………………………..158
• 152. Cleaning the Machine …………………………………………………………………159
• 153. Checking for Damage ……………………………………………………………………..162
• 154. Check the Machine Body and Structure ………………………………………..162
• 155. Check the Tyres ………………………………………………………………………..162
• 156. Check the Seat and Seat Belt ……………………………………………………..162
• 157. Check the Hydraulic Hoses and Fittings ……………………………………….162
• 158. Check the Electrical Circuits ………………………………………………………..163
• 159. Checking The ROPS-FOPS Structure …………………………………………..163
• 160. Greasing ……………………………………………………………………………………….164
• 161. Introduction ……………………………………………………………………………….164
• 162. Preparing the Machine for Greasing …………………………………………….164
• 163. Loader Arms ……………………………………………………………………………..164
• 164. Backhoe …………………………………………………………………………………..165
• 165. Front Axle …………………………………………………………………………………166
• 166. Rear Axle ………………………………………………………………………………….166
• 167. Extending Dipper ……………………………………………………………………….167
• 168. Driveshafts ……………………………………………………………………………….167
• 169. 6-in-1 Clam bucket …………………………………………………………………….168
• 170. Stabilisers …………………………………………………………………………………168
• 171. Backhoe Quickhitch (Mechanical) ………………………………………………..169
• 172. Access Panels ……………………………………………………………………………….170
• 173. Introduction ……………………………………………………………………………….170
• 174. Engine Cover …………………………………………………………………………….170
• 175. Front Grille ………………………………………………………………………………..172
• 176. Heating and Air Conditioning ……………………………………………………………173
• 177. Cleaning the Cab Heater Fresh Air Filter ………………………………………173
• 178. Airmaster ………………………………………………………………………………………175
• 179. Compressor Oil and Filter (Airmaster machines) ……………………………175
• 180. Compressor Air Filter (Airmaster machines) ………………………………….181
• 181. Oil Cooler …………………………………………………………………………………182
• 182. Brakes ………………………………………………………………………………………….183
• 183. Park Brake ………………………………………………………………………………..183
• 184. Foot Brake ………………………………………………………………………………..185
• 185. Electrical System ……………………………………………………………………………186
• 186. Battery ……………………………………………………………………………………..186
• 187. Jump Starting The Engine …………………………………………………………..187
• 188. Fuses ……………………………………………………………………………………….189
• 189. Link Box Fuses ………………………………………………………………………….190
• 190. Relays ……………………………………………………………………………………..191
• 191. Engine ………………………………………………………………………………………….192
• 192. Oil and Filter ……………………………………………………………………………..192
• 193. Cooling System …………………………………………………………………………194
• 194. Front End Accessory Drive Belt …………………………………………………..196
• 195. Air Filter ……………………………………………………………………………………198
• 196. Fuel System …………………………………………………………………………………..200
• 197. Introduction ……………………………………………………………………………….200
• 198. Water Separator and Engine Fuel Filter ………………………………………..200
• 199. Bleeding the System ………………………………………………………………….205
• 200. Hydraulic System ……………………………………………………………………………206
• 201. Introduction ……………………………………………………………………………….206
• 202. Releasing the Hydraulic Pressure ………………………………………………..206
• 203. Hydraulic Tank Filler Cap ……………………………………………………………207
• 204. Oil and Filters ……………………………………………………………………………207
• 205. Hose Burst Protection Valves (If fitted) ………………………………………….209
• 206. Steering ………………………………………………………………………………………..210
• 207. Checking the Emergency Steer System ………………………………………..210
• 208. Transmission ………………………………………………………………………………… 211
• 209. Gearbox …………………………………………………………………………………… 211
• 210. Changing the Oil and Filter ………………………………………………………….212
• 211. Axles ………………………………………………………………………………………..213
• 212. Tyres and Wheels …………………………………………………………………………..216
• 213. Tyre Inflation ……………………………………………………………………………..216
• 214. Wheel Nuts ……………………………………………………………………………….217
• 215. Wheel Alignment ……………………………………………………………………………218
• 216. Introduction ……………………………………………………………………………….218
• 217. Re-phasing the Steer System ………………………………………………………218
• 218. Wear Pads …………………………………………………………………………………….220
• 219. Extending Dipper Wear Pads ……………………………………………………..220
• 220. Stabiliser Legs (Sideshift Machines Only) ……………………………………..222
• 221. Windscreen Washer ……………………………………………………………………….223
• 222. Checking the Level …………………………………………………………………….223
• 223. Fire Extinguisher (if fitted) ………………………………………………………………..224
• 224. Checking the Fire Extinguisher ……………………………………………………224
• 225. Optional Attachments
• 226. Introduction ……………………………………………………………………………………225
• 227. Attachments For Your Machine ………………………………………………………..226
• 228. Connecting-Disconnecting Hydraulic Hoses ……………………………………….227
• 229. Introduction ……………………………………………………………………………….227
• 230. Connecting the Hydraulic Hoses ………………………………………………….227
• 231. Disconnecting the Hydraulic Hoses ………………………………………………228
• 232. Quick Release Couplings ……………………………………………………………229
• 233. Loader Quickhitch …………………………………………………………………………..231
• 234. Loader Quickhitch Carriage …………………………………………………………231
• 235. Loader Quickhitch Attachments ……………………………………………………232
• 236. Backhoe Quickhitch (Mechanical Type) …………………………………………….234
• 237. Introduction ……………………………………………………………………………….234
• 238. Installing The Quickhitch …………………………………………………………….234
• 239. Removing The Quickhitch …………………………………………………………..235
• 240. Recommended Quickhitch Orientation Diagrams …………………………..236
• 241. Installing Backhoe Quickhitch Attachments ……………………………………237
• 242. Removing Backhoe Quickhitch Attachments ………………………………….238
• 243. Directly Mounted Backhoe Attachments …………………………………………….241
• 244. Installing Directly Mounted Backhoe Attachments ………………………….241
• 245. Hammer (If Fitted) ………………………………………………………………………….243
• 246. Hammer Operation …………………………………………………………………….243
• 247. Hydraulic Tool Circuit (H.T.C) (If fitted) ………………………………………………244
• 248. Connecting the Hand Held Tool ……………………………………………………244
• 249. Operating The Tool …………………………………………………………………….245
• 250. Disconnecting the Hand Held Tool ……………………………………………….245
• 251. Side Tip Bucket ……………………………………………………………………………..246
• 252. Safety Decals ……………………………………………………………………………246
• 253. Safety and Control ……………………………………………………………………..246
• 254. Side Tip Operation ……………………………………………………………………..247
• 255. Daily Maintenance ……………………………………………………………………..248
• 256. Utility Package (If fitted) …………………………………………………………………..249
• 257. Location on Machine ………………………………………………………………….249
• 258. Removing the Breaker from the Mount …………………………………………250
• 259. Lifting the Breaker into the Mount ………………………………………………..251
• 260. Using the Hose Reel ………………………………………………………………….252
• 261. Work Platforms ………………………………………………………………………………253
• 262. Specifications
• 263. Lifting (Object Handling) Regulations And Safe Working Loads ……………255
• 264. Introduction ……………………………………………………………………………….255
• 265. Loader End ……………………………………………………………………………….255
• 266. Excavator End …………………………………………………………………………..256
• 267. Backhoe Bucket Weights And Dimensions ………………………………………..257
• 268. General Purpose Buckets (Standard Profile) …………………………………257
• 269. Grading Buckets ………………………………………………………………………..257
• 270. Static Dimensions …………………………………………………………………………..258
• 271. 2CX Machines …………………………………………………………………………..258
• 272. 2CXL Machines …………………………………………………………………………259
• 273. 2CXS Machines …………………………………………………………………………260
• 274. 2CX Streetmaster Machines ………………………………………………………..261
• 275. 2CX Airmaster Machines …………………………………………………………….262
• 276. Hydraulic Hose Burst Pressures ……………………………………………………….264
• 277. Introduction ……………………………………………………………………………….264
• 278. Old Type Hose …………………………………………………………………………..264
• 279. New Type Hose …………………………………………………………………………265
• 280. Noise Data …………………………………………………………………………………….266
• 281. Introduction ……………………………………………………………………………….266
• 282. All Machines ……………………………………………………………………………..266
• 283. Vibration Data ………………………………………………………………………………..267
• 284. Introduction ……………………………………………………………………………….267
• 285. 2CX …………………………………………………………………………………………268
• 286. 2CX Airmaster, 2CXL ………………………………………………………….